101495-3330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014953330


101495-3330 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101495-3330 1014953330

Service parts 101495-3330 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-8760
3. GOVERNOR 105400-8210
4. SUPPLY PUMP 105220-5700
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4160
11. Nozzle and Holder 6206-11-3100
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0140
15. NOZZLE SET

Include in #1:

101495-3330 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101495-3330 1014953330


Zexel num
Bosch num
Firm num
Name
101495-3330 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   41 40 42
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   495 495 495
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101495-3330
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
K=12 RAL=15+0.2mm
----------

Speed control lever angle

Test data 101495-3330
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101495-3330
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.2mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)

Timing setting

Test data 101495-3330
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




Have questions with 101495-3330?





Group cross 101495-3330 ZEXEL

F 019 Z10 586 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 525 
6205711510 
INJECTION-PUMP ASSEMBLY
S4D95L
F 019 Z10 587 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 526 
6205711520 
INJECTION-PUMP ASSEMBLY
S4D95L
9 400 614 527 
6205711320 
INJECTION-PUMP ASSEMBLY
S4D95L
101495-3330  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 528 
6204731240 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204731241 
INJECTION-PUMP ASSEMBLY
4D95L-1
9 400 614 529 
6204711740 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 557 
6205711330 
INJECTION-PUMP ASSEMBLY
S4D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 530 
6204711310 
INJECTION-PUMP ASSEMBLY
4D95L
9 400 610 558 
6204731250 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204731251 
INJECTION-PUMP ASSEMBLY
4D95L-1
9 400 610 559 
6204731310 
INJECTION-PUMP ASSEMBLY
4D95LE
 
6204731311 
INJECTION-PUMP ASSEMBLY
4D95LE-1
9 400 610 560 
6204731320 
INJECTION-PUMP ASSEMBLY
4D95LE
 
6204731321 
INJECTION-PUMP ASSEMBLY
4D95LE-1
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