101492-9470 ZEXEL F 019 Z10 967 BOSCH INJECTION-PUMP ASSEMBLY f019z10967 1014929470

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 967 f019z10967

ZEXEL 101492-9470 1014929470

Service parts 101492-9470 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-4110

3. GOVERNOR 105411-2820

4. SUPPLY PUMP 105220-7020

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156639-9322

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105119-4150

11. Nozzle and Holder 16600NA001

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3390

14. NOZZLE 105017-3620

15. NOZZLE SET

Include in #1:

101492-9470 as INJECTION-PUMP ASSEMBLY

103860-0161 as _

Cross reference number

BOSCH F 019 Z10 967 f019z10967

ZEXEL 101492-9470 1014929470

Zexel num

Bosch num

Firm num

Name

101492-9470

F 019 Z10 967

INJECTION-PUMP ASSEMBLY
BD30T 14BC INJECTION PUMP ASSY PE4A,5A, PE

101492-9470
101492-9471

F 019 Z10 967

16790NA005 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD30T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 74.5 73.5 75.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Boost pressure kPa 88 88

Boost pressure mmHg 660 660

Injection quantity adjustment_02

Adjusting point C

Rack position 8.5+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12 10 14

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position 11++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70 80

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 900 900 900

Rack position R1-1.05

Boost pressure kPa 14.7 9.4 20

Boost pressure mmHg 110 70 150

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Rack position R1(10.8)

Boost pressure kPa 74.6 71.9 77.3

Boost pressure mmHg 560 540 580

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=15 BCL=1.05+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=30deg+-5deg b=25deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=44.5deg+-5deg b=(55deg)