101492-9463 ZEXEL F 01G 09U 0HU BOSCH INJECTION-PUMP ASSEMBLY f01g09u0hu 1014929463 16712na006

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 01G 09U 0HU f01g09u0hu

ZEXEL 101492-9463 1014929463

NISSAN-DIESEL 16712NA006 16712na006

Include in #1:

103860-0150 as _

103860-0152

Cross reference number

BOSCH F 01G 09U 0HU f01g09u0hu

ZEXEL 101492-9463 1014929463

NISSAN-DIESEL 16712NA006 16712na006

Zexel num

Bosch num

Firm num

Name

101492-9463

F 01G 09U 0HU

16712NA006 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD30T15 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 71.5 70.5 72.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.3+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8 6 10

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 11.2++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70 80

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Set at delivery
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K=16
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Speed control lever angle

F:Full speed I:Idle (1)Base lever only (2)Set the pump speed at aa. ( At delivery ) (3)Stopper bolt setting (4)When pump speed set at bb (5)Stopper bolt setting
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aa=910r/min bb=750r/min
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a=8deg+-5deg b=16deg+-5deg c=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
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a=12deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
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a1=A a2=B a3=C r1=750r/min r2=750r/min r3=750r/min Q1=- Q2=71.5+-1mm3/st Q3=- c1=- c2=+-3.5% c3=- a4=18 a5=15 a6=- r4=900r/min r5=750r/min r6=-

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
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aa=8deg
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a=(100deg)