101492-9370 ZEXEL 9 400 614 482 BOSCH INJECTION-PUMP ASSEMBLY 9400614482 1014929370


101492-9370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 482 9400614482
ZEXEL 101492-9370 1014929370

Include in #1:

Cross reference number

BOSCH 9 400 614 482 9400614482
ZEXEL 101492-9370 1014929370


Zexel num
Bosch num
Firm num
Name
101492-9370 
9 400 614 482 
  DAEWOO
INJECTION-PUMP ASSEMBLY
DB33 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   47.4 46.4 48.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.1+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10.5 13.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   68 68 84
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101492-9370
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=16
----------

Speed control lever angle

Test data 101492-9370
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the speed at bb. Set the stopper bolt.
----------
aa=750r/min bb=900r/min
----------
a=(6deg)+-5deg b=(4deg)+-5deg c=(20deg)+-5deg

Stop lever angle

Test data 101492-9370
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-9370
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)




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Group cross 101492-9370 ZEXEL

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31T
9 400 614 479 
 
INJECTION-PUMP ASSEMBLY
4D31T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
4D31

Nissan-Diesel 

 
1679090275 
INJECTION-PUMP ASSEMBLY
FD3504

Hyundai 

9 400 614 480 
 
INJECTION-PUMP ASSEMBLY
4D31
 
 
INJECTION-PUMP ASSEMBLY
4D31

Dpico 

F 019 Z10 964 
 
INJECTION-PUMP ASSEMBLY
4D31

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
4D31T

Daewoo 

9 400 614 481 
 
INJECTION-PUMP ASSEMBLY
DB33
101492-9370  
9 400 614 482 
 
INJECTION-PUMP ASSEMBLY
DB33
9 400 614 483 
 
INJECTION-PUMP ASSEMBLY
DB33

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
4D31
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