101492-9310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014929310


101492-9310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101492-9310 1014929310

Service parts 101492-9310 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9830
3. GOVERNOR 105400-7231
4. SUPPLY PUMP 105220-6110
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-1120
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5230
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105048-3680
14. NOZZLE 105017-0700
15. NOZZLE SET

Include in #1:

101492-9310 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101492-9310 1014929310


Zexel num
Bosch num
Firm num
Name
101492-9310 
 
  DPICO
INJECTION-PUMP ASSEMBLY
4D31 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   38.3 37.3 39.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.5+-0. 5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.6 8.6 10.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101492-9310
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=9
----------

Speed control lever angle

Test data 101492-9310
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101492-9310
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-9310
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(130deg)




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Group cross 101492-9310 ZEXEL

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31T
9 400 614 479 
 
INJECTION-PUMP ASSEMBLY
4D31T

Dpico 

101492-9310  
 
 
INJECTION-PUMP ASSEMBLY
4D31

Nissan-Diesel 

 
1679090275 
INJECTION-PUMP ASSEMBLY
FD3504

Hyundai 

9 400 614 480 
 
INJECTION-PUMP ASSEMBLY
4D31
 
 
INJECTION-PUMP ASSEMBLY
4D31

Dpico 

F 019 Z10 964 
 
INJECTION-PUMP ASSEMBLY
4D31

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
4D31T

Daewoo 

9 400 614 481 
 
INJECTION-PUMP ASSEMBLY
DB33
9 400 614 482 
 
INJECTION-PUMP ASSEMBLY
DB33
9 400 614 483 
 
INJECTION-PUMP ASSEMBLY
DB33

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
4D31

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
4D31
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