101492-9220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014929220 3676112011


101492-9220 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101492-9220 1014929220
MITSUBISHI-HEAV 3676112011 3676112011

Service parts 101492-9220 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9520
3. GOVERNOR 105400-5930
4. SUPPLY PUMP 105220-5751
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4921
11. Nozzle and Holder 36761-05081
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-0910
15. NOZZLE SET

Include in #1:

101492-9220 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101492-9220 1014929220
MITSUBISHI-HEAV 3676112011 3676112011


Zexel num
Bosch num
Firm num
Name
101492-9220 
101492-9280 
 
3676112011  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4F * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   42.8 41.8 43.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   9.2 7.9 10.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101492-9220
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=10 RAL=11.8+-0.2mm N1=1250r/min N2=700r/min
----------

Speed control lever angle

Test data 101492-9220
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(22deg)+-5deg

Stop lever angle

Test data 101492-9220
N:Pump normal S:Stop the pump.
----------

----------
a=72deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-9220
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=58deg+-3deg b=4deg+-30min




Have questions with 101492-9220?





Group cross 101492-9220 ZEXEL

Nissan-Diesel 

 
1679090278 
INJECTION-PUMP ASSEMBLY
FD3304

Mitsubishi-Heav 

 
3676112010 
INJECTION-PUMP ASSEMBLY
S4F
101492-9220  

101492-9280 
 
3676112011 
INJECTION-PUMP ASSEMBLY
S4F
 
3676112020 
INJECTION-PUMP ASSEMBLY
S4F-7

Nissan-Diesel 

 
1679090303 
INJECTION-PUMP ASSEMBLY
FD35

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
4BC2

Nissan-Diesel 

9 400 619 753 
1671290165 
INJECTION-PUMP ASSEMBLY
FD35

Hyundai 

9 400 614 475 
3310041C11 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 614 476 
3676122010 
INJECTION-PUMP ASSEMBLY
S4F
9 400 614 477 
3676122011 
INJECTION-PUMP ASSEMBLY
S4F
 
3676122020 
INJECTION-PUMP ASSEMBLY
S4F-7
 
3676122021 
INJECTION-PUMP ASSEMBLY
S4F-7
9 400 614 478 
3676122022 
INJECTION-PUMP ASSEMBLY
S4F-7
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