101492-9200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014929200 1679090278

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101492-9200 1014929200

NISSAN-DIESEL 1679090278 1679090278

Service parts 101492-9200 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9170

3. GOVERNOR 105400-5640

4. SUPPLY PUMP 105220-4840

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-6320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5581

11. Nozzle and Holder 16600-0T301

12. Open Pre:MPa(Kqf/cm2) 18.6{190}

13. NOZZLE-HOLDER 105048-3760

14. NOZZLE 105017-1330

15. NOZZLE SET

Include in #1:

101492-9200 as INJECTION-PUMP ASSEMBLY

103682-0542 as _

Cross reference number

ZEXEL 101492-9200 1014929200

NISSAN-DIESEL 1679090278 1679090278

Zexel num

Bosch num

Firm num

Name

101492-9200

1679090278 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD3304 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-6120

Overflow valve opening pressure kPa 191 157 225

Overflow valve opening pressure kgf/cm2 1.95 1.6 2.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 37.4 36.4 38.4

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.7

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 34.6 30.6 38.6

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 9.2+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 13 11 15

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position 13.9+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65 75

Fixing the lever *

Rack limit *

Injection quantity adjustment_05

Adjusting point E

Rack position 9.4

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 39.2 35.2 43.2

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
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K=10
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Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=3deg+-5deg b=32deg+-3deg c=13deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=7.1mm
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a1=B a2=- a3=- a4=- r1=1000r/min r2=- r3=- r4=- Q1=37.4+-1mm3/st Q2=- Q3=- Q4=- c1=+-3.5% c2=- c3=- c4=- a5=21 a6=20 a7=19 a8=18 a9=17 a10=- a11=- a12=- a13=- a14=- a15=- r5=1050r/min r6=1000r/min r7=950r/min r8=900r/min r9=850r/min r10=- r11=- r12=- r13=- r14=- r15=- R5=1120+-20r/min R6=1075+-25r/min R7=1020+-23r/min R8=960+-15r/min R9=915+-22r/min R10=- R11=- R12=- R13=- R14=- R15=-

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)