Rating:
Information injection-pump assembly
BOSCH
9 400 614 353
9400614353
ZEXEL
101491-9870
1014919870
NISSAN-DIESEL
1671290167
1671290167
Service parts 101491-9870 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1660090069
12.
Open Pre:MPa(Kqf/cm2)
22.6{230}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 353
9400614353
ZEXEL
101491-9870
1014919870
NISSAN-DIESEL
1671290167
1671290167
Zexel num
Bosch num
Firm num
Name
101491-9870
9 400 614 353
1671290167 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD33 K 14BC INJECTION PUMP ASSY PE4A,5A, PE
FD33 K 14BC INJECTION PUMP ASSY PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-6120
Overflow valve opening pressure
kPa
191
157
225
Overflow valve opening pressure
kgf/cm2
1.95
1.6
2.3
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
3.4
3.35
3.45
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.4
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
61.6
60.6
62.6
Max. variation between cylinders
%
0
-3.5
3.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.1+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
8
6
10
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Timer adjustment
Pump speed
r/min
900
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1500
Advance angle
deg.
1.75
1.25
2.25
Timer adjustment_03
Pump speed
r/min
1800
Advance angle
deg.
3.5
3
4
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
4
3.5
4.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Idle sub spring setting: L1.
(3)Rack difference between N = N1 and N = N2
----------
K=12 L1=7-0.5mm N1=1500r/min N2=400r/min
----------
----------
K=12 L1=7-0.5mm N1=1500r/min N2=400r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa. ( At delivery )
(2)Stopper bolt setting
(3)Set the pump speed at bb.
----------
aa=1800r/min bb=1500r/min
----------
a=22deg+-5deg b=33deg+-5deg c=9deg+-5deg
----------
aa=1800r/min bb=1500r/min
----------
a=22deg+-5deg b=33deg+-5deg c=9deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
0000001501 GOV FULL LOAD ADJUSTMENT
Title1:Full load stopper adjustment
Title2:Governor set speed
LABEL1:Distinguishing
LABEL2:Pump speed (r/min)
LABEL3:Ave. injection quantity (mm3/st)
LABEL4:Max. var. bet. cyl.
LABEL5:Remarks
LABEL6:Distinguishing
LABEL7:Governor set speed (r/min)
LABEL8:Remarks
(1)Adjustment conditions are the same as those for measuring injection quantity.
(2)-
----------
----------
a1=A a2=- r1=1500r/min r2=- Q1=61.6+-1mm3/st Q2=- c1=+-3.5% c2=- a3=36 a4=35 r3=1800r/min r4=1500r/min
----------
----------
a1=A a2=- r1=1500r/min r2=- Q1=61.6+-1mm3/st Q2=- c1=+-3.5% c2=- a3=36 a4=35 r3=1800r/min r4=1500r/min
Timing setting
(1)Pump vertical direction
(2)Position of gear's standard threaded hole (position of gear mark 'T') at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=19deg
----------
a=(60deg)
----------
aa=19deg
----------
a=(60deg)
Have questions with 101491-9870?
Group cross 101491-9870 ZEXEL
Nissan-Diesel
Mazda
Mazda
Mazda
Nissan-Diesel
Mazda
Nissan-Diesel
101491-9870
9 400 614 353
1671290167
INJECTION-PUMP ASSEMBLY
FD33
FD33