101491-9870 ZEXEL 9 400 614 353 BOSCH INJECTION-PUMP ASSEMBLY 9400614353 1014919870 1671290167


101491-9870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 353 9400614353
ZEXEL 101491-9870 1014919870
NISSAN-DIESEL 1671290167 1671290167

Service parts 101491-9870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9210
3. GOVERNOR 105400-5620
4. SUPPLY PUMP 105220-4840
5. AUTOM. ADVANCE MECHANIS 105622-1740
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6640
11. Nozzle and Holder 1660090069
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4600
14. NOZZLE 105015-6490
15. NOZZLE SET

Include in #1:

101491-9870 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 353 9400614353
ZEXEL 101491-9870 1014919870
NISSAN-DIESEL 1671290167 1671290167


Zexel num
Bosch num
Firm num
Name
101491-9870 
9 400 614 353 
1671290167  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD33 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6120
Overflow valve opening pressure kPa   191 157 225
Overflow valve opening pressure kgf/cm2   1.95 1.6 2.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   61.6 60.6 62.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8 6 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   1.75 1.25 2.25
Timer adjustment_03
Pump speed r/min   1800
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101491-9870
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Rack difference between N = N1 and N = N2
----------
K=12 L1=7-0.5mm N1=1500r/min N2=400r/min
----------

Speed control lever angle

Test data 101491-9870
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=1800r/min bb=1500r/min
----------
a=22deg+-5deg b=33deg+-5deg c=9deg+-5deg

Stop lever angle

Test data 101491-9870
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101491-9870
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=- r1=1500r/min r2=- Q1=61.6+-1mm3/st Q2=- c1=+-3.5% c2=- a3=36 a4=35 r3=1800r/min r4=1500r/min

Timing setting

Test data 101491-9870
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'T') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(60deg)




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