101491-9790 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919790


101491-9790 INJECTION-PUMP ASSEMBLY
Rating:
55
Buy INJECTION-PUMP ASSEMBLY 101491-9790 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101491-9790 1014919790

Service parts 101491-9790 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9740
3. GOVERNOR 105921-5340
4. SUPPLY PUMP 105220-6020
5. AUTOM. ADVANCE MECHANIS 105671-0180
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5321
11. Nozzle and Holder 16600-0T000
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3691
14. NOZZLE 105017-1240
15. NOZZLE SET

Include in #1:

101491-9790 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101491-9790 1014919790


Zexel num
Bosch num
Firm num
Name
101491-9790 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   72.1 70.5 73.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8.2 11.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   72.1 71.1 73.1
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   79.7 75.7 83.7
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   89 73 105
Fixing the lever   *
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   (1000)
Advance angle deg.   1 0.5 1.5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1275+50
Advance angle deg.   1 0.5 1.5
Timer adjustment_05
Pump speed r/min   1580
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9790
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=F97
----------

Speed control lever angle

Test data 101491-9790
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=70deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101491-9790
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=29deg+-5deg b=10deg+-5deg

Timing setting

Test data 101491-9790
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'S') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(60deg)




Have questions with 101491-9790?





Group cross 101491-9790 ZEXEL

Mazda 

 
SLB613800 
INJECTION-PUMP ASSEMBLY
SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLB613800A 
INJECTION-PUMP ASSEMBLY
SL

Nissan-Diesel 

 
1670050T70 
INJECTION-PUMP ASSEMBLY
FD35T

Mazda 

9 400 619 548 
SLTP13800 
INJECTION-PUMP ASSEMBLY
SL-T
9 400 619 534 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 619 535 
SLTP13800B 
INJECTION-PUMP ASSEMBLY
SL-T
9 400 610 533 
SLTP13800C 
INJECTION-PUMP ASSEMBLY
SL-T
F 01G 09U 01V 
SLTP13800D 
INJECTION-PUMP ASSEMBLY
SL-T
9 400 610 534 
SLTP13800E 
INJECTION-PUMP ASSEMBLY
SL-T
9 400 611 886 
SLTP13800F 
INJECTION-PUMP ASSEMBLY
SL-T
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLT513800 
INJECTION-PUMP ASSEMBLY
SL

Nissan-Diesel 

 
1670054T66 
INJECTION-PUMP ASSEMBLY
BD30

Mazda 

 
SLK113800 
INJECTION-PUMP ASSEMBLY
SL-T
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 348 
SLK113800B 
INJECTION-PUMP ASSEMBLY
SL-T
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 349 
SLB713800 
INJECTION-PUMP ASSEMBLY
SL
 
SLK213800 
INJECTION-PUMP ASSEMBLY
SL-T
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLK213800B 
INJECTION-PUMP ASSEMBLY
SL-T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hyundai 

9 400 614 350 
3310041C01 
INJECTION-PUMP ASSEMBLY
4D31
101491-9790  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
167000T000 
INJECTION-PUMP ASSEMBLY
FD4
Back to top