101491-9724 ZEXEL F 01G 09U 01V BOSCH INJECTION-PUMP ASSEMBLY f01g09u01v 1014919724 sltp13800d


101491-9724 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 01V f01g09u01v
ZEXEL 101491-9724 1014919724
MAZDA SLTP13800D sltp13800d

Service parts 101491-9724 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-5060
3. GOVERNOR 105921-4171
4. SUPPLY PUMP 105220-7030
5. AUTOM. ADVANCE MECHANIS 105670-0360
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4252
11. Nozzle and Holder SL50 13 H50A
12. Open Pre:MPa(Kqf/cm2) 16.7{170}
13. NOZZLE-HOLDER 105048-3121
14. NOZZLE 105017-0211
15. NOZZLE SET

Include in #1:

101491-9724 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 01V f01g09u01v
ZEXEL 101491-9724 1014919724
MAZDA SLTP13800D sltp13800d


Zexel num
Bosch num
Firm num
Name
101491-9724 
101491-9725 
F 01G 09U 01V 
SLTP13800D  MAZDA
INJECTION-PUMP ASSEMBLY
SL-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   59.3 58.8 59.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.1+-0. 5
Pump speed r/min   340 340 340
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.8)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   59.3 58.8 59.8
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   72.4 68.4 76.4
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.75 )
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   41.1 37.1 45.1
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 70 85
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (1500)+- 25
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   (1750)
Advance angle deg.   3 2.7 3.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9724
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=D21
----------

Speed control lever angle

Test data 101491-9724
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=20deg+-5deg b=43deg+-3deg

Stop lever angle

Test data 101491-9724
N:Pump normal S:Stop the pump. (1)Normal (2)Stop (3)Use the hole at R = aa (4)Set the stop adjuster screw
----------
aa=39mm
----------
a=40deg+-5deg b=23deg+-5deg c=(13.5deg) d=(15deg)+-5deg

0000001501 LEVER

Test data 101491-9724
f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever Stop lever's normal position setting method 1. (1) Push in the set bolt (A) until the rack starts to move. (2)Return the bolt N1 turns from that position and set. 2. Rack with limiter (1)Return the bolt N1 turns from the rack limit position and set.
----------
N1=1.5
----------

0000001601 ACS

Test data 101491-9724
(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Cover 1. Aneroid compensator unit adjustment (1)Select the push rod 2 to obtain L2. (2)Screw in (A) to obtain L1. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above. (3)As there is hysterisis, measure when the absolute pressure drops. (4)Hysterisis must not exceed rack position = h1.
----------
N1=1000r/min L1=(1.5)mm L2=11+-0.5mm h1=-
----------
Ra=R1(11.8)mm Rb=(R1-0.4)mm Pa=88.6+-2.7kPa(665+-20mmHg) Pb=79.4+-0.7kPa(596+-5mmHg) Q1=59.3+-0.5cm3/1000st Q2=51.9+-1cm3/1000st

Timing setting

Test data 101491-9724
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




Have questions with 101491-9724?





Group cross 101491-9724 ZEXEL

Mazda 

9 400 619 548 
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9 400 619 534 
 
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Mazda 

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101491-9724  

101491-9725 
F 01G 09U 01V 
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SL-T
9 400 610 534 
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SL-T
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