101491-9725 ZEXEL 9 400 610 534 BOSCH INJECTION-PUMP ASSEMBLY 9400610534 1014919725 sltp13800e

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 534 9400610534

ZEXEL 101491-9725 1014919725

MAZDA SLTP13800E sltp13800e

Service parts 101491-9725 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-5060

3. GOVERNOR 105921-4171

4. SUPPLY PUMP 105220-7030

5. AUTOM. ADVANCE MECHANIS 105670-0360

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4252

11. Nozzle and Holder SL50 13 H50A

12. Open Pre:MPa(Kqf/cm2) 16.7{170}

13. NOZZLE-HOLDER 105048-3121

14. NOZZLE 105017-0211

15. NOZZLE SET

Include in #1:

101491-9725 as INJECTION-PUMP ASSEMBLY

106671-4660 as _

Cross reference number

BOSCH 9 400 610 534 9400610534

ZEXEL 101491-9725 1014919725

MAZDA SLTP13800E sltp13800e

Zexel num

Bosch num

Firm num

Name

101491-9725
101491-9726

9 400 610 534

SLTP13800E MAZDA

INJECTION-PUMP ASSEMBLY
SL-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 11.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.3 55.8 56.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 10.1+-0. 5

Pump speed r/min 340 340 340

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.6)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.3 55.8 56.8

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.3

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 68 64 72

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position (R1-0.75 )

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 41 37 45

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 70 85

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (1500)+- 25

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min (1750)

Advance angle deg. 3 2.7 3.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=D21
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=36mm
----------
a=20deg+-5deg b=43deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Normal (3)Set the stop adjuster screw (4)Stop
----------
aa=39mm
----------
a=40deg+-5deg b=23deg+-5deg c=(13.5deg) d=(15deg)+-5deg

0000001501 LEVER

f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever Stop lever's normal position setting method 1. (1) Push in the set bolt (A) until the rack starts to move. (2)Return the bolt N1 turns from that position and set. 2. Rack with limiter (1)Return the bolt N1 turns from the rack limit position and set.
----------
N1=1.5
----------

0000001601 ACS

(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Cover 1. Aneroid compensator unit adjustment (1)Select the push rod 2 to obtain L2. (2)Screw in (A) to obtain L1. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above. (3)As there is hysterisis, measure when the absolute pressure drops. (4)Hysterisis must not exceed rack position = h1.
----------
N1=1000r/min L1=(1.5)mm L2=11+-0.5mm h1=-
----------
Ra=R1(11.6)mm Rb=(R1-0.2)mm Pa=(84)+-2.7kPa((630)+-20mmHg) Pb=79.4+-0.7kPa(596+-5mmHg) Q1=56.3+-0.5cm3/1000st Q2=51.9+-1cm3/1000st