101491-1270 ZEXEL 9 400 614 316 BOSCH INJECTION-PUMP ASSEMBLY 9400614316 1014911270 me080289


101491-1270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 316 9400614316
ZEXEL 101491-1270 1014911270
MITSUBISHI ME080289 me080289

Service parts 101491-1270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9400
3. GOVERNOR 105400-5140
4. SUPPLY PUMP 105220-5520
5. AUTOM. ADVANCE MECHANIS 105676-0190
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4120
11. Nozzle and Holder ME017801
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3070
14. NOZZLE 105017-0100
15. NOZZLE SET

Include in #1:

101491-1270 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 316 9400614316
ZEXEL 101491-1270 1014911270
MITSUBISHI ME080289 me080289


Zexel num
Bosch num
Firm num
Name
101491-1270 
9 400 614 316 
ME080289  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D31T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   65 64 66
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.5 8.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   66 66 71
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1600
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-1270
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)At shipping (4)Rack difference between N = N1 and N = N2
----------
K=8 N1=1500r/min N2=400r/min
----------

Speed control lever angle

Test data 101491-1270
F:Full speed I:Idle (1)At shipping (2)Stopper bolt setting
----------

----------
a=32deg+-5deg b=13deg+-5deg c=(2deg)

Stop lever angle

Test data 101491-1270
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101491-1270
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(130deg)




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