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101471-0110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014710110 5156003152


101471-0110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101471-0110 1014710110
ISUZU 5156003152 5156003152

Service parts 101471-0110 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8050
3. GOVERNOR 105412-1330
4. SUPPLY PUMP 105220-4772
5. AUTOM. ADVANCE MECHANIS 105622-0220
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105191-1190
11. Nozzle and Holder 5-15300-024-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105091-1140
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101471-0110 as INJECTION-PUMP ASSEMBLY
101602-0300 as _

Cross reference number

ZEXEL 101471-0110 1014710110
ISUZU 5156003152 5156003152


Zexel num
Bosch num
Firm num
Name
101471-0110 
 
5156003152  ISUZU
INJECTION-PUMP ASSEMBLY
C330 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1650
Bosch type code   DN0SD2110
Nozzle holder   105091-1090
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   60.8 59.8 61.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   61.2 58.7 63.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8.5 7.5 9.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   95 95
Fixing the lever   *
Remarks
Excess fuel for starting.  
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.9 1.1 2.6
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   3.9 3.4 4.4
Timer adjustment_05
Pump speed r/min   1750
Advance angle deg.   6 5.2 6.2
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101471-0110
N:Pump speed R:Rack position (mm) (1)At rack cap installation: R1
----------
R1=(17.5)mm
----------

Speed control lever angle

Test data 101471-0110
F:Full speed I:Idle S:Stop
----------

----------
a=18.5deg+-5deg b=32.5deg+-5deg c=32deg+-3deg




Have questions with 101471-0110?





Group cross 101471-0110 ZEXEL

Isuzu 

101471-0100  
 
5156001080 

101471-0110  
 
5156003152 
INJECTION-PUMP ASSEMBLY
C330
101471-0120  
 
5156003131 

C330
101471-0130  
 
5156003911 
INJECTION-PUMP ASSEMBLY
C330
101471-0140  

101471-0150 
 
5156009210 

4BC1
101471-0150  

101471-0190 
 
5156009213 
INJECTION-PUMP ASSEMBLY
4BC1
101471-0160  
 
5156010221 
INJECTION-PUMP ASSEMBLY
4BC1
101471-0170  
 
5156010804 
INJECTION-PUMP ASSEMBLY
C330
101471-0180  
 
5156010931 
INJECTION-PUMP ASSEMBLY
C330
101471-0190  
 
5156010182 
INJECTION-PUMP ASSEMBLY
4BC1
101471-0191  
 
5156012292 
INJECTION-PUMP ASSEMBLY
4BC1
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