101452-9220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014529220


101452-9220 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101452-9220 1014529220

Cross reference number

ZEXEL 101452-9220 1014529220


Zexel num
Bosch num
Firm num
Name
101452-9220 
101452-9221 
 
  ISHIKAWAJIMA-S
INJECTION-PUMP ASSEMBLY
LEP854AT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   41.5 40.5 42.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   9.9
Boost pressure kPa   8.7 6 11.4
Boost pressure mmHg   65 45 85
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   11.3
Boost pressure kPa   49.3 42.6 56
Boost pressure mmHg   370 320 420

Test data Ex:

Governor adjustment

Test data 101452-9220
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Boost compensator stroke (4)Rack difference between N = N1 and N = N2 (5)Rack difference between N = N3 and N = N4
----------
K=18 R1=(17)mm N1=1050r/min N2=700r/min N3=1200r/min N4=700r/min
----------

Speed control lever angle

Test data 101452-9220
F:Full speed I:Idle S:Stop
----------

----------
a=11deg+-5deg b=27deg+-5deg c=32deg+-3deg




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Group cross 101452-9220 ZEXEL

Ishikawajima-S 

 
 
INJECTION-PUMP ASSEMBLY
LEP854A
9 400 610 242 
131016820 
INJECTION-PUMP ASSEMBLY
LEP854A
 
 
INJECTION-PUMP ASSEMBLY
LEP854A
 
131016840 
INJECTION-PUMP ASSEMBLY
LEP854A
101452-9220  

101452-9221 
 
 
INJECTION-PUMP ASSEMBLY
LEP854AT
 
131016741 
INJECTION-PUMP ASSEMBLY
LEP854AT
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