101452-9210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014529210

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101452-9210 1014529210

Cross reference number

ZEXEL 101452-9210 1014529210

Zexel num

Bosch num

Firm num

Name

101452-9210
101452-9211

ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
LEP854A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 36 35 37

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque control stroke: L1 (N = N1 and N = N2 rack difference). (3)RACK CAP: R1 (4)Rack difference between N = N3 and N = N4
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K=10 L1=0.65+-0.1mm N1=1000r/min N2=1250r/min R1=(17.5)mm N3=1100r/min N4=1000r/min
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