101452-3140 ZEXEL 9 400 614 184 BOSCH INJECTION-PUMP ASSEMBLY 9400614184 1014523140 6202721231


101452-3140 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 184 9400614184
ZEXEL 101452-3140 1014523140
KOMATSU 6202721231 6202721231

Service parts 101452-3140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101045-8100
3. GOVERNOR 105400-7010
4. SUPPLY PUMP 105220-5700
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-2520
11. Nozzle and Holder 6202-12-3100
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1450
14. NOZZLE 105000-1770
15. NOZZLE SET

Include in #1:

101452-3140 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 184 9400614184
ZEXEL 101452-3140 1014523140
KOMATSU 6202721231 6202721231


Zexel num
Bosch num
Firm num
Name
101452-3140 
9 400 614 184 
6202721231  KOMATSU
INJECTION-PUMP ASSEMBLY
4D95S * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-7420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   1.5 1.45 1.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   34.6 33.6 35.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.3+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 45 55
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101452-3140
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Rack difference between N = N3 and N = N4
----------
K=7 N1=1225r/min N2=650r/min N3=1225r/min N4=400r/min
----------

Speed control lever angle

Test data 101452-3140
F:Full speed I:Idle S:Stop
----------

----------
a=1deg+-5deg b=32deg+-3deg c=25deg+-5deg

Timing setting

Test data 101452-3140
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=46deg18min+-3deg b=13deg42min+-30min




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Group cross 101452-3140 ZEXEL

Komatsu 

 
6204721340 
INJECTION-PUMP ASSEMBLY
4D95L
 
6202721150 
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Komatsu 

9 400 610 271 
6202721151 
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6204721421 
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Komatsu 

9 400 614 182 
6204721422 
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Komatsu 

9 400 614 183 
6202721211 
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4D95S
101452-3140  
9 400 614 184 
6202721231 
INJECTION-PUMP ASSEMBLY
4D95S
 
6202721360 
INJECTION-PUMP ASSEMBLY
4D95S
9 400 614 185 
6202721370 
INJECTION-PUMP ASSEMBLY
4D95S
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