Rating:
Information injection-pump assembly
BOSCH
9 400 614 183
9400614183
ZEXEL
101452-3131
1014523131
KOMATSU
6202721211
6202721211
Service parts 101452-3131 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6202-12-3100
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 183
9400614183
ZEXEL
101452-3131
1014523131
KOMATSU
6202721211
6202721211
Zexel num
Bosch num
Firm num
Name
101452-3131
9 400 614 183
6202721211 KOMATSU
INJECTION-PUMP ASSEMBLY
4D95S * K 14BC INJECTION PUMP ASSY PE4A,5A, PE
4D95S * K 14BC INJECTION PUMP ASSY PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-7420
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-4-3
Pre-stroke
mm
1.5
1.45
1.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5
Cyl.1-2 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5
Cal 1-3 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11
Pump speed
r/min
1225
1225
1225
Average injection quantity
mm3/st.
33.4
32.4
34.4
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
9.5+-0.5
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
8
7
9
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Rack difference between N = N1 and N = N2
(4)Rack difference between N = N3 and N = N4
----------
K=7 RAL=15+0.2mm N1=1225r/min N2=650r/min N3=1225r/min N4=1000r/min
----------
----------
K=7 RAL=15+0.2mm N1=1225r/min N2=650r/min N3=1225r/min N4=1000r/min
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=3deg+-5deg b=27deg+-5deg c=32deg+-3deg
----------
----------
a=3deg+-5deg b=27deg+-5deg c=32deg+-3deg
Timing setting
(1)Pump vertical direction
(2)Position of key groove at No 1 cylinder's beginning of injection
(3)Stamp aligning marks on the pump housing flange.
(4)-
----------
----------
a=46deg18min+-3deg b=13deg42min+-30min
----------
----------
a=46deg18min+-3deg b=13deg42min+-30min
Have questions with 101452-3131?
Group cross 101452-3131 ZEXEL
Komatsu
Komatsu
Komatsu
Komatsu
101452-3131
9 400 614 183
6202721211
INJECTION-PUMP ASSEMBLY
4D95S
4D95S