101452-3114 ZEXEL 9 400 610 271 BOSCH INJECTION-PUMP ASSEMBLY 9400610271 1014523114 6202721151

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 271 9400610271

ZEXEL 101452-3114 1014523114

KOMATSU 6202721151 6202721151

Service parts 101452-3114 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101045-8090

3. GOVERNOR 105400-7023

4. SUPPLY PUMP 105220-5610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-2520

11. Nozzle and Holder 6202-12-3100

12. Open Pre:MPa(Kqf/cm2) 11.8(120)

13. NOZZLE-HOLDER 105071-1450

14. NOZZLE 105000-1770

15. NOZZLE SET

Include in #1:

101401-0110 as _

101452-3114 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 271 9400610271

ZEXEL 101452-3114 1014523114

KOMATSU 6202721151 6202721151

Zexel num

Bosch num

Firm num

Name

101452-3114

9 400 610 271

6202721151 KOMATSU

INJECTION-PUMP ASSEMBLY
4D95S K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 1.5 1.45 1.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 36 35 37

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.6+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Rack difference between N = N1 and N = N2 (5)Rack difference between N = N3 and N = N4
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K=11 R1=14+0.2mm N1=1225r/min N2=1000r/min N3=1225r/min N4=450r/min
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