101433-9610 ZEXEL 9 400 614 127 BOSCH INJECTION-PUMP ASSEMBLY 9400614127 1014339610 1670090066


101433-9610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 127 9400614127
ZEXEL 101433-9610 1014339610
NISSAN-DIESEL 1670090066 1670090066

Service parts 101433-9610 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-8490
3. GOVERNOR 105520-3130
4. SUPPLY PUMP 105220-4620
5. AUTOM. ADVANCE MECHANIS 105622-0910
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1210
11. Nozzle and Holder 1660037502
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1080
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101433-9610 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 127 9400614127
ZEXEL 101433-9610 1014339610
NISSAN-DIESEL 1670090066 1670090066


Zexel num
Bosch num
Firm num
Name
101433-9610 
9 400 614 127 
1670090066  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.6
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   34.6 33.6 35.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   13.6
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   35 33.4 36.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   9
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   7 6.2 7.8
Max. variation between cylinders %   0 -7.5 7.5
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   10.8+-0. 5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   34 33.5 34.5
Remarks
Set full load.
 
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   3.3 2.8 3.8
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101433-9610
R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Torque control stroke
----------

----------

Speed control lever angle

Test data 101433-9610
N:Normal B:When boosted S:Stop (1)Rack position = approximately aa. (2)Rack position corresponding to bb
----------
aa=(3.5)mm bb=(21)mm
----------
a=5.5deg+-5deg b=20deg+-3deg c=15deg+-5deg

Timing setting

Test data 101433-9610
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)




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