101405-9390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014059390


101405-9390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101405-9390 1014059390

Service parts 101405-9390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8040
3. GOVERNOR 105419-4940
4. SUPPLY PUMP 105220-6430
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6940
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-3150
15. NOZZLE SET

Include in #1:

101405-9390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101405-9390 1014059390


Zexel num
Bosch num
Firm num
Name
101405-9390 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.7+-0.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   59 58 60
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.5+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.3++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9390
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1. (5)Rack difference between N = N1 and N = N2
----------
K=20 L1=3.3-0.5mm N1=800r/min N2=600r/min
----------

Speed control lever angle

Test data 101405-9390
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(6deg)+-5deg b=(15deg)+-5deg

Stop lever angle

Test data 101405-9390
N:Pump normal S:Stop the pump. (1)Normal (2)Contacts inner boss. (3)Contacts outer boss.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

Test data 101405-9390
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101405-9390?





Group cross 101405-9390 ZEXEL

Yanmar 

9 400 614 067 
12391251030 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 413 
12991651100 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 199 
12991651101 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 068 
12995951021 
INJECTION-PUMP ASSEMBLY
4TNE94
 
12995651021 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 069 
12995651022 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 607 
 
INJECTION-PUMP ASSEMBLY
9 400 612 938 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 993 
3426106010 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 608 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 939 
3426106020 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 994 
3426106030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 609 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651070 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 048 
12991651071 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 744 
12998251010 
INJECTION-PUMP ASSEMBLY
4TNE98
101405-9390  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 613 049 
3426105060 
INJECTION-PUMP ASSEMBLY
S4K-T
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