101402-9901 ZEXEL F 01G 09U 1CN BOSCH INJECTION-PUMP ASSEMBLY f01g09u1cn 1014029901

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 01G 09U 1CN f01g09u1cn

ZEXEL 101402-9901 1014029901

Service parts 101402-9901 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-8841

3. GOVERNOR 105419-3810

4. SUPPLY PUMP 105220-6610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105780-8140

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.2(175)

13. NOZZLE-HOLDER 105780-2080

14. NOZZLE 105780-0000

15. NOZZLE SET

Include in #1:

101402-9901 as INJECTION-PUMP ASSEMBLY

101602-9950 as _

Cross reference number

BOSCH F 01G 09U 1CN f01g09u1cn

ZEXEL 101402-9901 1014029901

Zexel num

Bosch num

Firm num

Name

101402-9901

F 01G 09U 1CN

DAEWOO

INJECTION-PUMP ASSEMBLY
DB33TI K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.1

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 76.5 75.5 77.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 7.8+-0.5

Pump speed r/min 345 345 345

Average injection quantity mm3/st. 14 12.5 15.5

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position 10.3++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 100 116

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1. (5)Rack difference between N = N1 and N = N2
----------
K=12 L1=6.4+-0.1mm N1=900r/min N2=875r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery)
----------
aa=40mm bb=0r/min cc=1-0.5mm
----------
a=44.5deg+-5deg b=(50deg)