101402-9910 ZEXEL 9 400 614 034 BOSCH INJECTION-PUMP ASSEMBLY 9400614034 1014029910


101402-9910 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 034 9400614034
ZEXEL 101402-9910 1014029910

Service parts 101402-9910 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8840
3. GOVERNOR 105411-2100
4. SUPPLY PUMP 105220-6610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-7620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6750
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3352
14. NOZZLE 105017-2800
15. NOZZLE SET

Include in #1:

101402-9910 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 034 9400614034
ZEXEL 101402-9910 1014029910


Zexel num
Bosch num
Firm num
Name
101402-9910 
9 400 614 034 
   
INJECTION-PUMP ASSEMBLY
DB33TI 14BC INJECTION PUMP ASSY PE4A,5A, PE
101402-9910 
101402-9912 
9 400 614 034 
  DAEWOO
INJECTION-PUMP ASSEMBLY
DB33TI * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   75 74 76
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   66.7 66.7
Boost pressure mmHg   500 500
Injection quantity adjustment_02
Adjusting point   D
Rack position   7.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100 116
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-0.6
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(8.4)
Boost pressure kPa   53.3 46.6 60
Boost pressure mmHg   400 350 450

Test data Ex:

Governor adjustment

Test data 101402-9910
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Main spring setting (6)Set idle sub-spring
----------
K=5
----------

Speed control lever angle

Test data 101402-9910
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=(11deg)+-5deg b=(25deg)+-5deg

Stop lever angle

Test data 101402-9910
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Normal
----------
aa=40mm bb=0r/min cc=1-0.5mm
----------
a=44.5deg+-5deg b=(50deg)

Timing setting

Test data 101402-9910
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(100deg)




Have questions with 101402-9910?





Group cross 101402-9910 ZEXEL

9 400 614 033 
 
INJECTION-PUMP ASSEMBLY
DB33TI

Daewoo 

9 400 614 033 
 
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F 01G 09U 1CN 
 
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101402-9910  
9 400 614 034 
 
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DB33TI

Daewoo 

101402-9910  

101402-9912 
9 400 614 034 
 
INJECTION-PUMP ASSEMBLY
DB33TI
 
 
INJECTION-PUMP ASSEMBLY
DB33TI
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Yanmar 

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4TNE106
 
 
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9 400 611 817 
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4TNE106
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4TNE106

Yanmar 

9 400 612 937 
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4TNE106
9 400 611 880 
 
INJECTION-PUMP ASSEMBLY
4TNE106

Yanmar 

9 400 612 356 
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INJECTION-PUMP ASSEMBLY
4TNE106
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INJECTION-PUMP ASSEMBLY
4TNE106T

Yanmar 

9 400 612 454 
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INJECTION-PUMP ASSEMBLY
4TNE106T
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