101402-9791 ZEXEL 9 400 611 684 BOSCH INJECTION-PUMP ASSEMBLY 9400611684 1014029791


101402-9791 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 684 9400611684
ZEXEL 101402-9791 1014029791

Service parts 101402-9791 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8720
3. GOVERNOR 105419-3070
4. SUPPLY PUMP 105220-7200
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-9791 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 684 9400611684
ZEXEL 101402-9791 1014029791


Zexel num
Bosch num
Firm num
Name
101402-9791 
101402-9792 
9 400 611 684 
   
INJECTION-PUMP ASSEMBLY
4TNE106T * K 14BD PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   81.5 80.5 82.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.4+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   14.5 13.5 15.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 80 100
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9791
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101402-9791
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 101402-9791
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position = aa, speed = bb. (3)Stopper bolt setting (4)Stopper bolt setting (5)Use the pin above R = cc
----------
aa=1-0.5mm bb=0r/min cc=30mm
----------
a=13deg+-5deg b=(55deg)

Timing setting

Test data 101402-9791
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101402-9791?





Group cross 101402-9791 ZEXEL

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9 400 611 497 
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Yanmar 

9 400 612 933 
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9 400 614 024 
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4TNE98
 
 
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Yanmar 

 
12998151011 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 025 
12998151012 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
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Nissan-Diesel 

9 400 611 247 
1671290205 
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BD30T
9 400 611 381 
 
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4TNE106

Yanmar 

9 400 614 026 
12391351010 
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4TNE106
9 400 611 578 
 
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Yanmar 

9 400 614 027 
12391351020 
INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
101402-9791  

101402-9792 
9 400 611 684 
 
INJECTION-PUMP ASSEMBLY
4TNE106T

Yanmar 

9 400 612 691 
12391251010 
INJECTION-PUMP ASSEMBLY
4TNE106T
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