101405-9240 ZEXEL 9 400 612 358 BOSCH INJECTION-PUMP ASSEMBLY 9400612358 1014059240 16790na000


101405-9240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 358 9400612358
ZEXEL 101405-9240 1014059240
NISSAN-DIESEL 16790NA000 16790na000

Service parts 101405-9240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8730
3. GOVERNOR 105411-1971
4. SUPPLY PUMP 105220-7020
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-9322
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6520
11. Nozzle and Holder 1660090105
12. Open Pre:MPa(Kqf/cm2) 18.1(185)
13. NOZZLE-HOLDER 105048-3390
14. NOZZLE 105017-2270
15. NOZZLE SET

Include in #1:

101405-9240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 358 9400612358
ZEXEL 101405-9240 1014059240
NISSAN-DIESEL 16790NA000 16790na000


Zexel num
Bosch num
Firm num
Name
101405-9240 
9 400 612 358 
16790NA000  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD30T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   78.5 77.5 79.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   76 76
Boost pressure mmHg   570 570
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10 14
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   10.8++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   900 900 900
Rack position   R1-1
Boost pressure kPa   17.3 12 22.6
Boost pressure mmHg   130 90 170
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Rack position   R1(10.6)
Boost pressure kPa   66.7 64 69.4
Boost pressure mmHg   500 480 520

Test data Ex:

Governor adjustment

Test data 101405-9240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Main spring setting (6)Set idle sub-spring
----------
K=11 BCL=1+-0.1mm
----------

Speed control lever angle

Test data 101405-9240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101405-9240
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=32deg+-5deg b=50deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101405-9240
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7.1mm
----------
a1=A a2=B a3=C a4=- r1=1100r/min r2=1100r/min r3=1100r/min r4=- Q1=- Q2=78.5+-1mm3/st Q3=- Q4=- c1=- c2=+-3.5% c3=- c4=- a5=26 a6=25 a7=24 a8=23 a9=22 a10=21 a11=20 a12=19 a13=- a14=- a15=- r5=1300r/min r6=1250r/min r7=1200r/min r8=1150r/min r9=1100r/min r10=1050r/min r11=1000r/min r12=950r/min r13=- r14=- r15=- R5=1395+-32r/min R6=1340+-31r/min R7=1290+-30r/min R8=1235+-28r/min R9=1180+-27r/min R10=1130+-26r/min R11=1075+-25r/min R12=1020+-23r/min R13=- R14=- R15=-

Timing setting

Test data 101405-9240
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(100deg)




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Group cross 101405-9240 ZEXEL

Yanmar 

9 400 612 824 
12998351000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 825 
12995551010 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 046 
12995551011 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 826 
12998051010 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 827 
12998051000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 066 
12998051001 
INJECTION-PUMP ASSEMBLY
4TNE98
 
12991651030 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 828 
12991551010 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 047 
12991551011 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 829 
12991651040 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 830 
12991651000 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 181 
12991651001 
INJECTION-PUMP ASSEMBLY
4TNE94

Nissan-Diesel 

101405-9240  
9 400 612 358 
16790NA000 
INJECTION-PUMP ASSEMBLY
BD30T

Yanmar 

9 400 612 525 
12390051010 
INJECTION-PUMP ASSEMBLY
4TNE106
9 400 612 526 
12390151020 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 359 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651050 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 224 
12991651051 
INJECTION-PUMP ASSEMBLY
4TNE94

Nissan-Diesel 

9 400 612 654 
16712NA000 
INJECTION-PUMP ASSEMBLY
BD30T

Yanmar 

9 400 612 360 
12392551000 
INJECTION-PUMP ASSEMBLY
4TNE106T
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