101402-4090 ZEXEL 9 400 610 453 BOSCH INJECTION-PUMP ASSEMBLY 9400610453 1014024090 8970208800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 453 9400610453

ZEXEL 101402-4090 1014024090

ISUZU 8970208800 8970208800

Service parts 101402-4090 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8541

3. GOVERNOR 105419-0420

4. SUPPLY PUMP 105210-4820

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-5321

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5792

11. Nozzle and Holder 8-94130-074-3

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105030-3391

14. NOZZLE

105015-4740

15. NOZZLE SET

Include in #1:

101402-4090 as INJECTION-PUMP ASSEMBLY

108622-3962 as _

Cross reference number

BOSCH 9 400 610 453 9400610453

ZEXEL 101402-4090 1014024090

ISUZU 8970208800 8970208800

Zexel num

Bosch num

Firm num

Name

101402-4090
101402-4510

9 400 610 453

8970208800 ISUZU

INJECTION-PUMP ASSEMBLY
4BD1-PY * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 53.4 51.9 54.9

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.9+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.6 8.2 11

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference from N = N1 (5)Rack difference between N = N2 and N = N3
----------
K=11 N1=1200r/min N2=1200r/min N3=600r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=24deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)