101402-3660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014023660 6135721600


101402-3660 INJECTION-PUMP ASSEMBLY
Rating:
41
Buy INJECTION-PUMP ASSEMBLY 101402-3660 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101402-3660 1014023660
KOMATSU 6135721600 6135721600

Service parts 101402-3660 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9180
3. GOVERNOR 105410-6140
4. SUPPLY PUMP 105220-5090
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5430
11. Nozzle and Holder 6137-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5020
15. NOZZLE SET

Include in #1:

101402-3660 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-3660 1014023660
KOMATSU 6135721600 6135721600


Zexel num
Bosch num
Firm num
Name
101402-3660 
 
6135721600  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.3 3.25 3.35
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   76 75 77
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   11 9.5 12.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-3660
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Rack difference between N = N1 and N = N2 (4)At torque control adjustment set the lever so that speed is N3.
----------
K=6 L1=5-0.3mm N1=1000r/min N2=700r/min N3=1050r/min
----------

Speed control lever angle

Test data 101402-3660
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=20deg+-5deg b=4deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 101402-3660
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-3660
(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(1deg)




Have questions with 101402-3660?





Group cross 101402-3660 ZEXEL

Komatsu 

 
6135711600 
INJECTION-PUMP ASSEMBLY
S4D105
 
6135711601 
INJECTION-PUMP ASSEMBLY
S4D105
 
6135711401 
INJECTION-PUMP ASSEMBLY
S4D105
9 400 613 876 
6135721200 
INJECTION-PUMP ASSEMBLY
S4D105
9 400 613 877 
6135721300 
INJECTION-PUMP ASSEMBLY
S4D105
101402-3660  
 
6135721600 
INJECTION-PUMP ASSEMBLY
S4D105
 
6135711700 
INJECTION-PUMP ASSEMBLY
S4D105
 
6135721910 
INJECTION-PUMP ASSEMBLY
S4D105
 
6135721610 
INJECTION-PUMP ASSEMBLY
S4D105
Back to top