101402-3590 ZEXEL 9 400 613 875 BOSCH INJECTION-PUMP ASSEMBLY 9400613875 1014023590 6135711400


101402-3590 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 875 9400613875
ZEXEL 101402-3590 1014023590
KOMATSU 6135711400 6135711400

Service parts 101402-3590 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9140
3. GOVERNOR 105410-5000
4. SUPPLY PUMP 105220-4940
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5430
11. Nozzle and Holder 6137-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5020
15. NOZZLE SET

Include in #1:

101402-3590 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 875 9400613875
ZEXEL 101402-3590 1014023590
KOMATSU 6135711400 6135711400


Zexel num
Bosch num
Firm num
Name
101402-3590 
9 400 613 875 
6135711400  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   72 71 73
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-3590
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Deliver without the torque control spring operating.
----------
K=10
----------

Speed control lever angle

Test data 101402-3590
F:Full speed I:Idle S:Stop
----------

----------
a=0deg+-3deg b=50deg+-5deg c=35deg+-5deg

Stop lever angle

Test data 101402-3590
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-3590
(1)Pump vertical direction (2)Position of center of spline's wide tooth at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(1deg)




Have questions with 101402-3590?





Group cross 101402-3590 ZEXEL

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6131721480 

 
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INJECTION-PUMP ASSEMBLY
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6131721361 
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6135711200 
INJECTION-PUMP ASSEMBLY
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9 400 613 874 
6135711300 
INJECTION-PUMP ASSEMBLY
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6135711500 
INJECTION-PUMP ASSEMBLY
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101402-3590  
9 400 613 875 
6135711400 
INJECTION-PUMP ASSEMBLY
S4D105
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