101402-2352 ZEXEL 9 400 613 869 BOSCH INJECTION-PUMP ASSEMBLY 9400613869 1014022352 220206091b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 869 9400613869

ZEXEL 101402-2352 1014022352

HINO 220206091B 220206091b

Service parts 101402-2352 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-9530

3. GOVERNOR 105401-1252

4. SUPPLY PUMP 105220-6680

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-4821

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-5020

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105041-5050

14. NOZZLE 105015-6180

15. NOZZLE SET

Include in #1:

101402-2352 as INJECTION-PUMP ASSEMBLY

107691-3311 as _

Cross reference number

BOSCH 9 400 613 869 9400613869

ZEXEL 101402-2352 1014022352

HINO 220206091B 220206091b

Zexel num

Bosch num

Firm num

Name

101402-2352

9 400 613 869

220206091B HINO

INJECTION-PUMP ASSEMBLY
W04D-T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 255 255

Overflow valve opening pressure kgf/cm2 2.6 2.6 2.6

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.1 3.05 3.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 67.5 65.5 69.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_02

Adjusting point C

Rack position 6.6+-0.5

Pump speed r/min 485 485 485

Average injection quantity mm3/st. 8.5 7 10

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position 9.9++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 110 120

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-0.3

Boost pressure kPa 12.5 9.8 15.2

Boost pressure mmHg 94 74 114

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(8.6)

Boost pressure kPa 20 14.7 25.3

Boost pressure mmHg 150 110 190

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Rack difference between N = N1 and N = N2 (6)Idle sub spring setting: L1.
----------
K=12 BCL=0.3+-0.1mm N1=750r/min N2=350r/min L1=5.8-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=16deg+-5deg b=6deg+-5deg c=2deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)