101402-2323 ZEXEL 9 400 612 406 BOSCH INJECTION-PUMP ASSEMBLY 9400612406 1014022323 220205302a


101402-2323 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 406 9400612406
ZEXEL 101402-2323 1014022323
HINO 220205302A 220205302a

Service parts 101402-2323 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9380
3. GOVERNOR 105401-1043
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-8820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5140
11. Nozzle and Holder 23600-2150
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5090
14. NOZZLE 105015-8360
15. NOZZLE SET

Include in #1:

101402-2323 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 406 9400612406
ZEXEL 101402-2323 1014022323
HINO 220205302A 220205302a


Zexel num
Bosch num
Firm num
Name
101402-2323 
101402-2324 
9 400 612 406 
220205302A  HINO
INJECTION-PUMP ASSEMBLY
W04C-TI * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   105 103 107
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   41.3 41.3
Boost pressure mmHg   310 310
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   260 260 260
Average injection quantity mm3/st.   9.5 8 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   R1(8.8)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   62.5 60.5 64.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1(8.8)
Boost pressure kPa   14.7 12 17.4
Boost pressure mmHg   110 90 130
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   (10)
Boost pressure kPa   28 28 28
Boost pressure mmHg   210 210 210

Test data Ex:

Governor adjustment

Test data 101402-2323
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke: BCL
----------
K=11 BCL=(1.2)mm
----------

Speed control lever angle

Test data 101402-2323
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=20deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101402-2323
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101402-2323
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101402-2323?





Group cross 101402-2323 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220205300A 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
220205301A 
INJECTION-PUMP ASSEMBLY
W04C-TI
101402-2323  

101402-2324 
9 400 612 406 
220205302A 
INJECTION-PUMP ASSEMBLY
W04C-TI
F 019 Z10 932 
220205302B 
INJECTION-PUMP ASSEMBLY
W04C-TI
 
22010E0540 
INJECTION-PUMP ASSEMBLY
W04C-TI
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