101401-9690 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014019690


101401-9690 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-9690 1014019690

Cross reference number

ZEXEL 101401-9690 1014019690


Zexel num
Bosch num
Firm num
Name
101401-9690 
 
  DPICO
INJECTION-PUMP ASSEMBLY
SH * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   48.7 47.1 50.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10 14
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.2)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   48.7 47.7 49.7
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   40 36 44
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   44.3 40.3 48.3
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.35
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   69.5 65.5 73.5
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   (R1-0.1)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   47 43 51
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 85 105
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1200--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1650
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-9690
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K35
----------

Speed control lever angle

Test data 101401-9690
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=18deg+-5deg b=(38deg)+-3deg

Stop lever angle

Test data 101401-9690
N:Normal S:Stop
----------

----------
a=40deg+-5deg b=40deg+-5deg

Timing setting

Test data 101401-9690
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)




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