101401-2280 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014012280 220203960a


101401-2280 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-2280 1014012280
HINO 220203960A 220203960a

Service parts 101401-2280 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9830
3. GOVERNOR 105401-0550
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS 105676-0850
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4320
11. Nozzle and Holder 23600-1710
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-6240
15. NOZZLE SET

Include in #1:

101401-2280 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-2280 1014012280
HINO 220203960A 220203960a


Zexel num
Bosch num
Firm num
Name
101401-2280 
101401-2281 
 
220203960A  HINO
INJECTION-PUMP ASSEMBLY
W04C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   88.2 86.2 90.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   48 48
Boost pressure mmHg   360 360
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.9+-0.5
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   8.4 6.9 9.9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1-0.75
Boost pressure kPa   21.3 18.6 24
Boost pressure mmHg   160 140 180
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1(10.8)
Boost pressure kPa   34.7 34.7 34.7
Boost pressure mmHg   260 260 260
Timer adjustment
Pump speed r/min   1350--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   2.5 2 3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3.5 3.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-2280
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring (4)Boost compensator stroke (at N = N1)
----------
K=10 N1=650r/min
----------

Speed control lever angle

Test data 101401-2280
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(12deg)+-5deg b=(26deg)+-5deg

Stop lever angle

Test data 101401-2280
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101401-2280
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101401-2280?





Group cross 101401-2280 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 613 653 
220006270A 
INJECTION-PUMP ASSEMBLY
W04C-TD
 
220006300A 
INJECTION-PUMP ASSEMBLY
W04C-T
 
220006301A 
INJECTION-PUMP ASSEMBLY
W04C-TG
9 400 619 542 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 542 
220006301B 
INJECTION-PUMP ASSEMBLY
9 400 613 654 
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INJECTION-PUMP ASSEMBLY
W04C-TG
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 613 655 
220006460A 
INJECTION-PUMP ASSEMBLY
W04C-TD
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 613 656 
220006470A 
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W04C-TD
 
 
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Hino 

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W04C-TD
 
 
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Hino 

9 400 613 658 
220006490A 
INJECTION-PUMP ASSEMBLY
W04C-TD
 
220203690A 
INJECTION-PUMP ASSEMBLY
W04C-T
 
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INJECTION-PUMP ASSEMBLY
W04C-T
 
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INJECTION-PUMP ASSEMBLY
W04C-T
 
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INJECTION-PUMP ASSEMBLY
W04C-T
9 400 612 740 
220203692C 
INJECTION-PUMP ASSEMBLY
W04C-T
F 019 Z10 925 
220203692D 
INJECTION-PUMP ASSEMBLY
W04C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
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INJECTION-PUMP ASSEMBLY
9 400 613 659 
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W04C-TF
101401-2280  

101401-2281 
 
220203960A 
INJECTION-PUMP ASSEMBLY
W04C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220203961A 
INJECTION-PUMP ASSEMBLY
9 400 613 660 
220203961A 
INJECTION-PUMP ASSEMBLY
W04C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 613 661 
220008080A 
INJECTION-PUMP ASSEMBLY
W04C-TF
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