101401-0980 ZEXEL 9 400 613 593 BOSCH INJECTION-PUMP ASSEMBLY 9400613593 1014010980 8943822732

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 593 9400613593

ZEXEL 101401-0980 1014010980

ISUZU 8943822732 8943822732

Service parts 101401-0980 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8740

3. GOVERNOR 105931-6541

4. SUPPLY PUMP 105210-4630

5. AUTOM. ADVANCE MECHANIS 105670-0310

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6141

11. Nozzle and Holder 8-94117-023-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE

105015-4190

15. NOZZLE SET

Include in #1:

101401-0980 as INJECTION-PUMP ASSEMBLY

108822-3032 as _

Cross reference number

BOSCH 9 400 613 593 9400613593

ZEXEL 101401-0980 1014010980

ISUZU 8943822732 8943822732

Zexel num

Bosch num

Firm num

Name

101401-0980

9 400 613 593

8943822732 ISUZU

INJECTION-PUMP ASSEMBLY
4BD1-T K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 66.5 64.9 68.1

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.6+-0.5

Pump speed r/min 290 290 290

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.8)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 66.5 65.5 67.5

Basic *

Fixing the lever *

Boost pressure kPa 52 52

Boost pressure mmHg 390 390

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.25

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 79.5 75.5 83.5

Fixing the lever *

Boost pressure kPa 52 52

Boost pressure mmHg 390 390

Injection quantity adjustment_05

Adjusting point C

Rack position R1(12.8)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 54.9 51.7 58.1

Fixing the lever *

Boost pressure kPa 52 52

Boost pressure mmHg 390 390

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 123 123 131

Fixing the lever *

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-1

Boost pressure kPa 18.7 16 21.4

Boost pressure mmHg 140 120 160

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(12.8)

Boost pressure kPa 38.7 32 45.4

Boost pressure mmHg 290 240 340

Timer adjustment

Pump speed r/min 1400--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1350

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=E18 BCL=1+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=5.5deg+-5deg b=37.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=29deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(100deg)