101342-0250 ZEXEL 9 400 610 091 BOSCH INJECTION-PUMP ASSEMBLY 9400610091 1013420250 5156009413

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 091 9400610091

ZEXEL 101342-0250 1013420250

ISUZU 5156009413 5156009413

Service parts 101342-0250 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101034-9051

3. GOVERNOR 105410-3730

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1350

11. Nozzle and Holder 5-15300-039-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3030

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101342-0250 as INJECTION-PUMP ASSEMBLY

101601-5963 as _

Cross reference number

BOSCH 9 400 610 091 9400610091

ZEXEL 101342-0250 1013420250

ISUZU 5156009413 5156009413

Zexel num

Bosch num

Firm num

Name

101342-0250

9 400 610 091

5156009413 ISUZU

INJECTION-PUMP ASSEMBLY
3AB1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 11.7

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 37.7 36.9 38.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 11 10.4 11.6

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.4+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL 3) Idle sub spring setting: L1
----------
K=8 RAL=(17.5)mm L1=7.2-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4.5deg+-5deg b=17deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(19deg) b=(34deg)

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)