101242-0170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1012420170 5156009392


101242-0170 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101242-0170 1012420170
ISUZU 5156009392 5156009392

Cross reference number

ZEXEL 101242-0170 1012420170
ISUZU 5156009392 5156009392


Zexel num
Bosch num
Firm num
Name
101242-0170 
 
5156009392  ISUZU
INJECTION-PUMP ASSEMBLY
2AB1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   40.6 39.8 41.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101242-0170
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Idle sub spring setting: L1.
----------
K=12 R1=(17.5)mm L1=7-0.2mm
----------

Speed control lever angle

Test data 101242-0170
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4.5deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101242-0170
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101242-0170
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(130deg)




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