Rating:
Information
ZEXEL
101871-1030
1018711030
0429021040
Cross reference number
ZEXEL
101871-1030
1018711030
0429021040
Zexel num
Bosch num
Firm num
Name
101871-1030
0429021040
8HA *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-2-7-3-
4-5-6-8
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5
Cal 1-8 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A'
Rack position
11.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
72.4
70.1
74.7
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
A
Rack position
11
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
64.5
62.5
66.5
Max. variation between cylinders
%
0
-3
3
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
B
Rack position
12.9+-0.
5
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
97.1
94.1
100.1
Max. variation between cylinders
%
0
-3
3
Fixing the lever
*
Boost pressure
kPa
33.3
33.3
Boost pressure
mmHg
250
250
Injection quantity adjustment_04
Adjusting point
C
Rack position
7.5+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
16
13
19
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
11
Boost pressure
kPa
5.3
4
6.6
Boost pressure
mmHg
40
30
50
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
(12.9)
Boost pressure
kPa
20
20
20
Boost pressure
mmHg
150
150
150
Timer adjustment
Pump speed
r/min
400+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0
0
0.5
Timer adjustment_03
Pump speed
r/min
600
Advance angle
deg.
1.8
1.3
2.3
Timer adjustment_04
Pump speed
r/min
900
Advance angle
deg.
4.4
3.9
4.9
Timer adjustment_05
Pump speed
r/min
1200
Advance angle
deg.
7
6.5
7.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)RACK LIMIT: RAL
(2)Damper spring setting: DL
----------
RAL=15+0.2mm DL=7.3-0.2mm
----------
----------
RAL=15+0.2mm DL=7.3-0.2mm
----------
0000000901
F:Full load
S:Stop
(1)Use the hole at R = aa
----------
aa=50mm
----------
a=(20deg) b=(24deg)
----------
aa=50mm
----------
a=(20deg) b=(24deg)
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101871-1030
0429021040
8HA