101871-1050 ZEXEL 9 400 619 802 BOSCH INJECTION-PUMP ASSEMBLY 9400619802 1018711050 8506103000

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 619 802 9400619802

ZEXEL 101871-1050 1018711050

MITSUBISHI-HEAV 8506103000 8506103000

Service parts 101871-1050 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101087-0010

3. GOVERNOR 105400-0620

4. SUPPLY PUMP 105210-4321

5. AUTOM. ADVANCE MECHANIS 105611-0210

6. COUPLING PLATE 105661-4120

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4550

11. Nozzle and Holder 85061-01000

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-1460

14. NOZZLE 105015-2810

15. NOZZLE SET

Include in #1:

101606-1940 as _

101871-1050 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 802 9400619802

ZEXEL 101871-1050 1018711050

MITSUBISHI-HEAV 8506103000 8506103000

Zexel num

Bosch num

Firm num

Name

101871-1050

9 400 619 802

8506103000 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
8DV * K 14BG PE8A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code DN4SD24T

Nozzle holder 105031-2010

Bosch type code KB56SD273

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point B

Rack position 13

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 100 98 102

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.2+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 20 17 23

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 400+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.8 1.3 2.3

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 4.4 3.9 4.9

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 7 6.5 7.5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 10 10 10

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=3 L1=6-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa
----------
aa=300r/min
----------
a=(1deg) b=(26deg)

Have questions with 101871-1050?

Group cross 101871-1050 ZEXEL

101871-1030

0429021040

8HA

Mitsubishi-Heav

101871-1050

9 400 619 802

8506103000

INJECTION-PUMP ASSEMBLY
8DV