101691-1520 ZEXEL Calibration Data 1016911520 3116107031


101691-1520 None
Rating:
81
Buy None 101691-1520 zexel genuine, new aftermarket engine parts with delivery

Information

ZEXEL 101691-1520 1016911520
MITSUBISHI 3116107031 3116107031

Cross reference number

ZEXEL 101691-1520 1016911520
MITSUBISHI 3116107031 3116107031


Zexel num
Bosch num
Firm num
Name
101691-1520 
 
3116107031  MITSUBISHI

6DC20 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-1.6-550
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-3-4- 5-6
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-4
deg.   165 164.5 165.5
Difference between angles 4
Cal 1-5
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-6
deg.   285 284.5 285.5
Injection quantity adjustment
Adjusting point   B
Rack position   12.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   113.5 110 117
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   10.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   90 85.5 94.5
Max. variation between cylinders %   0 -5 5
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   6.3+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17.5 14.9 20.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   A
Rack position   -
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   91.5 88 95
Fixing the lever   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   1 0.7 1.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   4 3.5 4.5
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   6 5.5 6.5
Timer adjustment_05
Pump speed r/min   1200
Advance angle deg.   8 7.5 8.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101691-1520
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL (3)Damper spring setting
----------
DL=5-0.2mm RAL=12.5+0.2mm
----------

Stop lever angle

Test data 101691-1520
F:Full load I:Idle S:Stop the pump. (1)Use the hole at R = aa
----------
aa=55mm
----------
a=11deg+-5deg b=10deg+-3deg c=41deg+-2deg

0000001501 LEVER

Control lever adjustment (1)With the pump not operating, move the stop lever to the stop side. (2)Adjust the stopper bolt shim so that the rack position at this time is L1.
----------
L1=5.3~6.3mm
----------

0000001601 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=6.3mm
----------

Timing setting

Test data 101691-1520
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 101691-1520?





Group cross 101691-1520 ZEXEL

Mitsubishi 

 
3006153001 
INJECTION-PUMP ASSEMBLY
6DB10
 
3006127001 

6DB10T
101691-1520  
 
3116107031 

6DC20
 
3116113011 

6DC20
 
3116119011 

 
3116121010 

 
3116102030 

9 400 615 969 
3116140011 
INJECTION-PUMP ASSEMBLY
6DC20
 
3116140030 

Back to top