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101691-1570 ZEXEL 9 400 615 969 BOSCH INJECTION-PUMP ASSEMBLY 9400615969 1016911570 3116140011


101691-1570 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 969 9400615969
ZEXEL 101691-1570 1016911570
MITSUBISHI 3116140011 3116140011

Service parts 101691-1570 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-1891
3. GOVERNOR 105490-1990
4. SUPPLY PUMP 105210-1931
5. AUTOM. ADVANCE MECHANIS 105612-0660
6. COUPLING PLATE 105662-4120
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1330
11. Nozzle and Holder 31161-18000
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2140
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101691-1570 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3600 as _

Cross reference number

BOSCH 9 400 615 969 9400615969
ZEXEL 101691-1570 1016911570
MITSUBISHI 3116140011 3116140011


Zexel num
Bosch num
Firm num
Name
101691-1570 
9 400 615 969 
3116140011  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6DC20 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-550
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-3-4- 5-6
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-4 deg.   165 164.5 165.5
Difference between angles 4
Cal 1-5 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-6 deg.   285 284.5 285.5
Injection quantity adjustment
Adjusting point   B
Rack position   12.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   113.5 110 117
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   10.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   90 85.5 94.5
Max. variation between cylinders %   0 -5 5
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   6.3+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17.5 14.9 20.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   A
Rack position   -
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   111.3 107.8 114.8
Fixing the lever   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   1 0.7 1.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   4 3.5 4.5
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   6 5.5 6.5
Timer adjustment_05
Pump speed r/min   1200
Advance angle deg.   8 7.5 8.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101691-1570
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=5.5-0.2mm RAL=12.5+0.2mm
----------

0000000901

Test data 101691-1570
F:Full load I:Idle S:Stop
----------

----------
a=11deg+-5deg b=41deg+-3deg c=10deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+10r/min Ra=6.3mm
----------

Timing setting

Test data 101691-1570
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




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101691-1570  
9 400 615 969 
3116140011 
INJECTION-PUMP ASSEMBLY
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