106961-6141 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069616141 1156030211


106961-6141 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106961-6141 1069616141
ISUZU 1156030211 1156030211

Cross reference number

ZEXEL 106961-6141 1069616141
ISUZU 1156030211 1156030211


Zexel num
Bosch num
Firm num
Name
106961-6141 
106961-6142 
 
1156030211  ISUZU
INJECTION-PUMP ASSEMBLY
10PD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-4020
Overflow valve opening pressure (drive side) kPa   255 221 289
Overflow valve opening pressure (drive side) kgf/cm2   2.6 2.25 2.95
Overflow valve (governor side)   134424-2720
Overflow valve opening pressure (governor side) kPa   255 221 289
Overflow valve opening pressure (governor side) kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-6- 5-4-3-10 -9-2
Pre-stroke mm   4.4 4.37 4.43
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-7
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-6
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-5
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-4
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-3
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-10
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-9
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   100 98.5 101.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9+-0.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   112 108 116
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   109 107 111
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   4.9+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   13.5 12.2 14.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   620--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   570
Advance angle deg.   0.3
Load   4/4
Timer adjustment_03
Pump speed r/min   850+-30
Advance angle deg.   2 1.5 2.5
Load   4/4
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Load   3/4
Remarks
Measure the actual speed.
 
Timer adjustment_05
Pump speed r/min   1120
Advance angle deg.   5.5 5 6
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106961-6141
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Damper spring setting
----------
RT=0.8 TH=2.9mm
----------

Speed control lever angle

Test data 106961-6141
F:Full speed
----------

----------
a=5.5deg+-5deg

0000000901

Test data 106961-6141
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=32.5deg+-3deg

Stop lever angle

Test data 106961-6141
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=51deg+-5deg b=64deg+-5deg

Timing setting

Test data 106961-6141
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (set timing) (4)-
----------
aa=10deg
----------
a=(170deg)




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