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106871-0415 ZEXEL 9 400 618 022 BOSCH INJECTION-PUMP ASSEMBLY 9400618022 1068710415 1671397663


106871-0415 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 022 9400618022
ZEXEL 106871-0415 1068710415
NISSAN-DIESEL 1671397663 1671397663

Service parts 106871-0415 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7570
3. GOVERNOR 105487-2503
4. SUPPLY PUMP 105237-4180
5. AUTOM. ADVANCE MECHANIS 105681-2220
6. COUPLING PLATE 105662-1150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7240
11. Nozzle and Holder 1660097064
12. Open Pre:MPa(Kqf/cm2) 14.7(150)/21.6(220)
13. NOZZLE-HOLDER 105031-4790
14. NOZZLE 105015-6810
15. NOZZLE SET

Include in #1:

106871-0415 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 022 9400618022
ZEXEL 106871-0415 1068710415
NISSAN-DIESEL 1671397663 1671397663


Zexel num
Bosch num
Firm num
Name
106871-0415 
9 400 618 022 
1671397663  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RF8 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-8 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3 deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6 deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   132.4 131.4 133.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.6 11.6 15.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.8+0.2
Pump speed r/min   40 40 40
Average injection quantity mm3/st.   115 105 125
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start  
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Load   3/4
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Load   4/4
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106871-0415
N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Excess fuel setting for starting: SXL (3)Damper spring setting: DL
----------
R1=11.8+0.2mm SXL=10.3+0.2mm DL=5.6-0.2mm
----------

Speed control lever angle

Test data 106871-0415
F:Full speed
----------

----------
a=2deg+-5deg

0000000901

Test data 106871-0415
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24.5deg+-5deg b=27.5deg+-3deg

Stop lever angle

Test data 106871-0415
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Use the hole at R = bb
----------
aa=11.8+0.2mm bb=32mm
----------
a=30.5deg+-5deg b=1.5deg+-5deg

Timing setting

Test data 106871-0415
(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)- (4)-
----------

----------
a=(90deg)




Have questions with 106871-0415?





Group cross 106871-0415 ZEXEL

Nissan-Diesel 

106871-0410  

106871-0415 
 
 
INJECTION-PUMP ASSEMBLY
RF8
106871-0411  

106871-0415 
 
 
INJECTION-PUMP ASSEMBLY
RF8
106871-0413  
 
 
INJECTION-PUMP ASSEMBLY
106871-0414  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

106871-0415  
9 400 618 022 
1671397663 
INJECTION-PUMP ASSEMBLY
RF8
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