104746-1311 ZEXEL 9 460 610 708 BOSCH INJECTION-PUMP ASSEMBLY 9460610708 1047461311 8971032710


104746-1311 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 708 9460610708
ZEXEL 104746-1311 1047461311
ISUZU 8971032710 8971032710

Components :

0. INJECTION-PUMP ASSEMBLY 104746-1311
1. _
2. FUEL INJECTION PUMP 104646-1311
3. NUMBER PLATE 146966-1100
4. _ 146672-1720
5. CAPSULE
6. ADJUSTING DEVICE 146679-0820
7. NOZZLE AND HOLDER ASSY 105118-5951
8. Nozzle and Holder 8-97103-274-0
9. Open Pre:MPa(Kqf/cm2) 18.1{185}
10. NOZZLE-HOLDER 105048-3220
11. NOZZLE 105017-9010

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0820 DRIVE SHAFT
12/1. [1] 146200-0800 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0100 SLOTTED WASHER
29. [1] 146220-0720 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-6000 COMPRESSION SPRING
34B. [1] 146302-5900 COMPRESSION SPRING
34C. [1] 146302-9000 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM
35/1. [0] 146603-0800 SHIM
35/1. [0] 146603-0900 SHIM
35/1. [0] 146603-1000 SHIM
35/1. [0] 146603-1100 SHIM
35/1. [0] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-1300 COVER
38. [2] 146620-6300 BLEEDER SCREW
39. [1] 146310-5100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [2] 146603-0000 SHIM
48/1. [2] 146603-0100 SHIM
48/1. [2] 146603-0200 SHIM
48/1. [2] 146603-0300 SHIM
48/1. [2] 146603-0400 SHIM
48/1. [2] 146603-0500 SHIM
48/1. [2] 146603-0600 SHIM
48/1. [2] 146690-1400 SHIM
48/1. [2] 146690-1500 SHIM
48/1. [2] 146690-1600 SHIM
48/1. [2] 146690-1700 SHIM
48/1. [2] 146690-1800 SHIM
48/1. [2] 146690-1900 SHIM
48/1. [2] 146690-5800 SHIM
48/1. [2] 146690-5900 SHIM
48/1. [2] 146690-6000 SHIM
48/1. [2] 146690-6100 SHIM
48/1. [2] 146690-6200 SHIM
48/1. [2] 146690-6300 SHIM
48/1. [2] 146690-6400 SHIM
48/1. [2] 146690-6500 SHIM
48/1. [2] 146690-6600 SHIM
48/1. [2] 146690-6700 SHIM
48/1. [2] 146690-6800 SHIM
48/1. [2] 146690-6900 SHIM
48/1. [2] 146690-7000 SHIM
48/1. [2] 146690-7100 SHIM
48/1. [2] 146690-7200 SHIM
48/1. [2] 146690-7300 SHIM
48/1. [2] 146690-7400 SHIM
48/1. [2] 146690-7500 SHIM
48/1. [2] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146402-3720 HYDRAULIC HEAD
50. [1] 146402-3720 HYDRAULIC HEAD
50. [1] 146402-3720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [4] 146433-0100 GASKET
55. [4] 146430-1420 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0200 COMPRESSION SPRING
58. [4] 146440-1520 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146752-8022 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-3920 GOVERNOR COVER
67/4. [1] 139310-0200 PLAIN WASHER
67/6. [1] 014110-6440 LOCKING WASHER
67/8. [1] 146515-8721 CONTROL SHAFT
67/9. [1] 146587-4500 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER
67/12. [1] 146540-4420 CONTROL LEVER
67/12B. [1] 146540-4520 CONTROL LEVER
67/13. [1] 013020-6040 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146928-5500 BRACKET
67/24. [2] 139006-4500 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT
67/26. [1] 146932-0420 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0300 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING
67/48/1. [1] 146720-0100 SPACER BUSHING
67/48/1. [1] 146720-0200 SPACER BUSHING
67/48/1. [1] 146720-0300 SPACER BUSHING
67/48/1. [1] 146720-0400 SPACER BUSHING
67/48/1. [1] 146720-0500 SPACER BUSHING
67/48/1. [1] 146720-0600 SPACER BUSHING
67/48/1. [1] 146720-0700 SPACER BUSHING
67/48/1. [1] 146720-0800 SPACER BUSHING
67/48/1. [1] 146720-0900 SPACER BUSHING
67/48/1. [1] 146720-1000 SPACER BUSHING
67/48/1. [1] 146720-1100 SPACER BUSHING
67/48/1. [1] 146720-1200 SPACER BUSHING
67/48/1. [1] 146720-1300 SPACER BUSHING
67/48/1. [1] 146720-1400 SPACER BUSHING
67/48/1. [1] 146720-1500 SPACER BUSHING
67/48/1. [1] 146720-1600 SPACER BUSHING
67/48/1. [1] 146720-1700 SPACER BUSHING
67/48/1. [1] 146720-1800 SPACER BUSHING
67/48/1. [1] 146720-1900 SPACER BUSHING
67/48/1. [1] 146720-2000 SPACER BUSHING
67/48/1. [1] 146720-2100 SPACER BUSHING
67/48/1. [1] 146720-2200 SPACER BUSHING
67/48/1. [1] 146720-2300 SPACER BUSHING
67/48/1. [1] 146720-2400 SPACER BUSHING
67/48/1. [1] 146720-2500 SPACER BUSHING
67/48/1. [1] 146720-2600 SPACER BUSHING
67/48/1. [1] 146720-2700 SPACER BUSHING
67/48/1. [1] 146720-2800 SPACER BUSHING
67/48/1. [1] 146720-2900 SPACER BUSHING
67/48/1. [1] 146720-4500 SPACER BUSHING
67/48/1. [1] 146720-4600 SPACER BUSHING
67/48/1. [1] 146720-4700 SPACER BUSHING
67/48/1. [1] 146720-4800 SPACER BUSHING
67/48/1. [1] 146720-4900 SPACER BUSHING
67/48/1. [1] 146720-5000 SPACER BUSHING
67/48/1. [1] 146720-5100 SPACER BUSHING
67/48/1. [1] 146720-5200 SPACER BUSHING
67/48/1. [1] 146720-5300 SPACER BUSHING
67/48/1. [1] 146725-2500 SPACER BUSHING
67/48/1. [1] 146725-2600 SPACER BUSHING
67/48/1. [1] 146725-2700 SPACER BUSHING
67/48/1. [1] 146725-2800 SPACER BUSHING
67/48/1. [1] 146725-2900 SPACER BUSHING
67/48/1. [1] 146725-3000 SPACER BUSHING
67/48/1. [1] 146725-3100 SPACER BUSHING
67/48/1. [1] 146725-3200 SPACER BUSHING
67/48/1. [1] 146725-3300 SPACER BUSHING
67/48/1. [1] 146725-3400 SPACER BUSHING
67/48/1. [1] 146725-3500 SPACER BUSHING
67/48/1. [1] 146725-3600 SPACER BUSHING
67/48/1. [1] 146725-3700 SPACER BUSHING
67/48/1. [1] 146725-3800 SPACER BUSHING
67/48/1. [1] 146725-3900 SPACER BUSHING
67/48/1. [1] 146725-4000 SPACER BUSHING
67/48/1. [1] 146725-4100 SPACER BUSHING
67/48/1. [1] 146725-4200 SPACER BUSHING
67/48/1. [1] 146725-4300 SPACER BUSHING
67/49. [1] 146721-0820 COVER
67/54. [2] 139006-4500 BLEEDER SCREW
67/55. [2] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146928-5620 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/98. [1] 139006-4500 BLEEDER SCREW
67/100. [1] 146628-9000 BRACKET
67/112. [1] 146931-8300 PLATE
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN
67/201B. [1] 146545-3500 THREADED PIN
67/201C. [1] 146545-3600 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-0920 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-1700 CONTROL LEVER
72B. [1] 146830-1800 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-2500 UNION NUT
95. [1] 146865-1920 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-2000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG
117/1. [1] 146577-1900 PLUG
117/1. [1] 146577-2000 PLUG
117/1. [1] 146577-2100 PLUG
117/1. [1] 146577-2200 PLUG
117/1. [1] 146577-2300 PLUG
117/1. [1] 146577-2400 PLUG
117/1. [1] 146577-2500 PLUG
117/1. [1] 146577-2600 PLUG
117/1. [1] 146577-2700 PLUG
117/1. [1] 146577-2800 PLUG
117/1. [1] 146577-2900 PLUG
117/1. [1] 146577-3000 PLUG
117/1. [1] 146577-3100 PLUG
117/1. [1] 146577-3200 PLUG
117/1. [1] 146577-3300 PLUG
117/1. [1] 146577-6700 PLUG
117/1. [1] 146577-6800 PLUG
117/1. [1] 146577-6900 PLUG
117/1. [1] 146577-7000 PLUG
117/1. [1] 146577-7100 PLUG
117/1. [1] 146577-7200 PLUG
117/1. [1] 146577-7300 PLUG
117/1. [1] 146577-7400 PLUG
117/1. [1] 146577-7500 PLUG
117/1. [1] 146577-7600 PLUG
117/1. [1] 146577-7700 PLUG
117/1. [1] 146577-7800 PLUG
117/1. [1] 146577-7900 PLUG
117/1. [1] 146577-8000 PLUG
117/1. [1] 146577-8100 PLUG
117/1. [1] 146877-0000 PLUG
117/1. [1] 146877-0100 PLUG
117/1. [1] 146877-0200 PLUG
117/1. [1] 146877-0300 PLUG
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0320 CAPSULE
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-9620 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 146600-5000 O-RING
160. [1] 146625-8020 PLATE
205. [1] 029470-4030 WOODRUFF KEY
217. [1] 146541-2900 SLOTTED WASHER
218. [1] 146592-4300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-4400 COILED SPRING
233. [1] 146658-8920 WIRE
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
245. [3] 139512-0500 GASKET
246. [1] 146125-0000 EYE BOLT
247. [1] 146666-3920 INLET UNION
247. [1] 146666-3920 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
310. [1] 146683-0421 POTENTCIOMETER
310/1. [1] 146684-5600 POTENTCIOMETER
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146614-2300 JOINT CONNECTION
310/5. [1] 146661-0401 BOOT
310/6. [1] 146621-0500 UNION NUT
310/7. [1] 146620-1500 FLAT-HEAD SCREW
800S. [1] 146019-4320 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
813S. [1] 146600-3120 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP
836S/1. [1] 146598-0700 CAP
836S/1. [1] 146598-0800 CAP
836S/1. [1] 146598-0900 CAP
903. [1] 146672-1720 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING
905. [1] 146679-0820 ACTUATOR
906. [1] 146966-1100 NAMEPLATE
912. [2] 139006-6600 BLEEDER SCREW

Include in #2:

104746-1311 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 708 9460610708
ZEXEL 104746-1311 1047461311
ISUZU 8971032710 8971032710


Zexel num
Bosch num
Firm num
Name
104746-1311 
9 460 610 708 
8971032710  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1-TC * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   34.7 33.4 36
Boost pressure kgf/cm2   0.35 0.336 0.364
Boost pressure mmHg   260 250 270
Average injection quantity mm3/st.   51 50.5 51.5
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   71.3 70.8 71.8
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   34.3 28.8 39.8
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   900 900 900
Boost pressure kPa   34.7 33.4 36
Boost pressure kgf/cm2   0.35 0.336 0.364
Boost pressure mmHg   260 250 270
Average injection quantity mm3/st.   51 50 52
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1150 1150 1150
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   70.2 66.7 73.7
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   71.3 70.3 72.3
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   49.7 46.7 52.7
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1850 1850 1850
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   82.3 77.8 86.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   23.1 20.1 26.1
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   30.2 27.2 33.2
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.1 5.1 9.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.1 5.1 9.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Boost compensator adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   9.3 8.3 10.3
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   72 70.7 73.3
Overflow quantity with S/T ON cm3/min   680 550 810
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   3.6 3.4 3.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T ON mm   1.2
Oil temperature degC   48 46 50
_03
Pump speed r/min   750 750 750
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke with S/T ON mm   1 1
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   3.6 3.4 3.8
Basic   *
Oil temperature degC   50 48 52
_06
Pump speed r/min   2000 2000 2000
Boost pressure kPa   72 70.7 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke with S/T OFF mm   7 6.7 7.4
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   24 20 28
Control lever angle beta deg.   47 42 52

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104746-1311
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B).
----------

----------
L=3.4~4.9mm T=3.4~4.9Nm(0.35~0.5kgm)

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104746-1311
Adjusting method [applied voltage Vi, dummy bolt (C)] 1. Hold the dummy bolt (C) against the control lever at position N = N1, Q = Q1. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt (C) and adjust the potentiometer so that the output voltage is V1 (V). 3. Remove the dummy bolt (C) after the completion of adjustment. Confirm that the potentiometer output voltage is within the above mentioned standards between the control lever's adjusting point and the idling position. N:Pump speed V:Output voltage Q:Injection quantity P:Boost pressure A:Adjusting point B:Checking point Q2:Idle Q3:Full speed (C): Dummy bolt (D): Bracket for mounting the dummy bolt (E): Part numbers of the dummy bolt and the nut 146526-3300 (bolt) 42L 013020-6040 (nut)
----------
N1=750r/min V1=3.69+-0.03V Q1=9.3+-1cm3/1,000st
----------
N1=750r/min N2=385r/min V1=3.69+-0.03V V2=0.78+-0.45V V3=8.61+-0.45V Q1=9.3+-1cm3/1,000st Q2=7.1+-2.0 Idle cm3/1,000st Q3=Full speed P1=72.0kPa P2=540mmHg

0000002001 V-FICD ADJUSTMENT

Test data 104746-1311
Adjustment of the V-FICD 1. After completing potentiometer adjustment, install the vacuum type fast idle control device (V-FICD). 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L1. 3. Insert the L2 shim between the control lever (B) and the idle set screw (C). 4. Adjust using the stroke adjusting screw (D) so that the actuator moves through its full stroke, then fix using the nut (E). 5. Apply the negative pressure of P1kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. 6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L3.
----------
L1=1mm L2=1.6+-0.1mm L3=1mm P1=-53.3kPa P2=-400mmHg
----------
L2=1.6+-0.1mm L3=1++mm




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