104748-2212 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047482212


104748-2212 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104748-2212 1047482212

Cross reference number

ZEXEL 104748-2212 1047482212


Zexel num
Bosch num
Firm num
Name
104748-2212 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
(Solenoid timer adjustment condition)
OFF
  OFF
Injection timing adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   29.1 28.6 29.6
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14.9 11.4 18.4
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   27.7 25.7 29.7
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   29.1 28.1 30.1
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   26.3 24.3 28.3
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14.9 11.9 17.9
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2900 2900 2900
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.8 8.3 11.3
Difference in delivery mm3/st.   3
Basic   *
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.8 7.8 11.8
Governor adjustment_03
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   3
Boost compensator adjustment
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   16.65 13.3 20
Remarks
From idle
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50.3 45.3 55.3
Basic   *
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1200 1200 1200
Overflow quantity with S/T OFF cm3/min   348 216 480
Stop lever angle
Pump speed r/min   1200 1200 1200
Pressure with S/T OFF kPa   333.5 304 363
Pressure with S/T OFF kgf/cm2   3.4 3.1 3.7
Basic   *
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1200 1200 1200
Pressure with S/T OFF kPa   333.5 294 373
Pressure with S/T OFF kgf/cm2   3.4 3 3.8
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure with S/T OFF kPa   461 422 500
Pressure with S/T OFF kgf/cm2   4.7 4.3 5.1
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure with S/T OFF kPa   618 579 657
Pressure with S/T OFF kgf/cm2   6.3 5.9 6.7
0000001101
Pump speed r/min   1200 1200 1200
Timer stroke with S/T OFF mm   2.6 2.3 2.9
Basic   *
Remarks
OFF
 
_02
Pump speed r/min   800 800 800
Timer stroke with S/T OFF mm   1.1 0.5 1.7
_03
Pump speed r/min   1200 1200 1200
Timer stroke with S/T ON mm   3.2 2.8 3.6
Timer stroke with S/T OFF mm   2.6 2.2 3
_04
Pump speed r/min   2500 2500 2500
Timer stroke with S/T OFF mm   7.95 7.4 8.5
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1200 1200 1200
Atmospheric pressure difference kPa   -18.7 -19.4 -18
Atmospheric pressure difference mmHg   -140 -145 -135
Decrease qty mm3/st.   2.6 1.1 4.1
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   24 20 28
Control lever angle beta deg.   42 37 47
Control lever angle gamma
From idle
deg.   11 10.5 11.5

Test data Ex:

0000001501 ANEROID COMPENSATOR

Test data 104748-2212
ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At N = N1, adjust using shims so that the decrease amount for altitude is as specified in the graph. N:Pump speed X1:Atmospheric pressure X2:Altitude Y:Decrease quantity A:Adjustment value B:Inspection value
----------
N1=1200r/min
----------

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104748-2212
Adjustment of the potentiometer At pump speed N1 and oil temperature t, and at lever angle a (L1) from idle, adjust the potentiometer so that the specifications are satisfied. Standard value : V+-0.03=0.187Q+1.593 Q = injection quantity
----------
N1=700r/min t=48~52degC a=11deg L1=7mm
----------

0000001901 W-CSD ADJUSTMENT

Test data 104748-2212
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the graph. Graph TA-t: -10 <= t (deg C) <= 20 TA = -0.0367t+1.284 20 <= t (deg C) < = 60 :TA =-0.0275 t + 1.1 Graph L-t: -10 <= t (deg C) <= 20 L = -0.0867t+3.63 20 <= t (deg C) <= 60: L = -0.075 t + 3.4 (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. 2. Setting the intermediate lever position (1)Insert a block gauge L1 between the idling set screw (G) and the control lever (F). (2)Align the intermediate lever (D) with the aligning line (I) and position it perpendicularly. Fix screw (E) so that it contacts the control lever (F). 3. W-CSD lever adjustment (1)Insert a block gauge L2 determined from the graph L - t in 1. (1) between the idle set screw (G) and the control lever (F). (2)Fix screw (B) so that the W-CSD lever (C)'s roller contacts the intermediate lever (D). Note: The temperature of the wax at adjustment must not exceed a. When inserting the block gauge, separate lever (C) and (D) using screw (B) to prevent excessive force on the lever. X:Temperature t (deg C) Y1:Timer lift TA (mm) Y2:Control lever L dimension [mm; control lever position (deg)] (U) Perpendicular position K:Water temperature M:Starting timer stroke N:Fast idle lever position O:Standard point
----------
L1=1.9+-0.05mm L2=L1+-0.05mm a=30degC
----------
L1=1.9+-0.05mm K1=50degC K2=20+-0.5degC K3=-10degC M1=0mm M2=0.55+-0.2mm M3=(1.65)mm N1=0deg N2=3+-0.5deg N3=7.1deg N4=- N5=(1.9+-0.3)mm N6=(4.5)mm




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