106675-4100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754100


106675-4100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106675-4100 1066754100

Service parts 106675-4100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0080
3. GOVERNOR 105952-0950
4. SUPPLY PUMP 105217-1940
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5750
11. Nozzle and Holder 6222-11-3300
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105048-3560
14. NOZZLE 105017-1530
15. NOZZLE SET

Include in #1:

106675-4100 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106675-4100 1066754100


Zexel num
Bosch num
Firm num
Name
106675-4100 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (10.5)
Vist V   1.89 1.89 1.89
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   140 138.5 141.5
Max. variation between cylinders %   0 -3 3
Basic   *
Injection quantity adjustment_02
Rack position   (6.8)
Vist V   2.6 2.5 2.7
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12.5 11.3 13.7
Max. variation between cylinders %   0 -15 15
Injection quantity adjustment_03
Remarks
Rack limit setting V = 0.9-0.04
 

Test data Ex:

Speed control lever angle

Test data 106675-4100
N:Pump normal S:Stop the pump. (1)Vist = aa, (rack position = bb) (2)Rack position = cc
----------
aa=0.8V bb=16mm cc=1mm
----------
a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 106675-4100
(1)Pump vertical direction (2)Pump's key groove position at No. 1 cylinder's beginning of injection. (3)Viewed from drive side (4)-
----------

----------
a=(60deg)

Stop lever angle

Test data 106675-4100
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




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