106671-8410 ZEXEL F 019 Z10 628 BOSCH INJECTION-PUMP ASSEMBLY f019z10628 1066718410 220203740a


106671-8410 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 628 f019z10628
ZEXEL 106671-8410 1066718410
HINO 220203740A 220203740a

Service parts 106671-8410 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7421
3. GOVERNOR 105407-4441
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS 105635-0041
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5851
11. Nozzle and Holder 236002030B
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-5480
14. NOZZLE 105015-7690
15. NOZZLE SET

Include in #1:

106671-8410 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 628 f019z10628
ZEXEL 106671-8410 1066718410
HINO 220203740A 220203740a


Zexel num
Bosch num
Firm num
Name
106671-8410 
F 019 Z10 628 
220203740A  HINO
INJECTION-PUMP ASSEMBLY
EK130-T A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   162 156 168
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   173.5 171.5 175.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   5.4+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   14.8 11.8 17.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4 4 4
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8410
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the idle spring. (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=7 N1=750r/min N2=550r/min
----------

Speed control lever angle

Test data 106671-8410
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(4deg)+-5deg b=(19deg)+-5deg c=(3deg)+-5deg

Stop lever angle

Test data 106671-8410
N:Pump normal S:Stop the pump. (1)Contacts inner stopper. (2)Rack position aa or less, pump speed bb (3)Contacts outer stopper.
----------
aa=4.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

Test data 106671-8410
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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