106671-8220 ZEXEL 9 400 613 387 BOSCH INJECTION-PUMP ASSEMBLY 9400613387 1066718220 220203450a


106671-8220 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 387 9400613387
ZEXEL 106671-8220 1066718220
HINO 220203450A 220203450a

Service parts 106671-8220 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5460
3. GOVERNOR 105487-4290
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS 105636-1280
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder 236001561C
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106671-8220 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 387 9400613387
ZEXEL 106671-8220 1066718220
HINO 220203450A 220203450a


Zexel num
Bosch num
Firm num
Name
106671-8220 
9 400 613 387 
220203450A  HINO
INJECTION-PUMP ASSEMBLY
EP100-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-1720
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-1420
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.4 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   110 107 113
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   117.5 114.5 120.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.1+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.5 6.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   975--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   925
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   2.5 2.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8220
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Damper spring setting
----------
RT=1 TH=1.9mm
----------

Speed control lever angle

Test data 106671-8220
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106671-8220
F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Rack position = bb (speed = cc)
----------
aa=60mm bb=3+-0.2mm cc=325r/min
----------
a=10deg+-5deg b=24.5deg+-3deg c=(8deg)+-3deg

Stop lever angle

Test data 106671-8220
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=64deg+-5deg b=15deg+-5deg

Timing setting

Test data 106671-8220
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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