106661-4040 ZEXEL F 019 Z10 623 BOSCH INJECTION-PUMP ASSEMBLY f019z10623 1066614040


106661-4040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 623 f019z10623
ZEXEL 106661-4040 1066614040

Service parts 106661-4040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7380
3. GOVERNOR 105407-4840
4. SUPPLY PUMP 105237-4300
5. AUTOM. ADVANCE MECHANIS 105636-2210
6. COUPLING PLATE 105664-0400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106661-4040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 623 f019z10623
ZEXEL 106661-4040 1066614040


Zexel num
Bosch num
Firm num
Name
106661-4040 
106661-4041 
F 019 Z10 623 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.9
Pump speed r/min   1350 1350 1350
Each cylinder's injection qty mm3/st.   155 151.9 158.1
Basic   *
Fixing the lever   *
Boost pressure kPa   50.7 50.7
Boost pressure mmHg   380 380
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.5+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   18.8 16.3 21.3
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   11.4
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   12.9
Boost pressure kPa   37.3 30.6 44
Boost pressure mmHg   280 230 330
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-4040
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Boost compensator stroke
----------
K=12 RAL=13.1+0.2mm
----------

Speed control lever angle

Test data 106661-4040
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 106661-4040
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

Test data 106661-4040
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)




Have questions with 106661-4040?





Group cross 106661-4040 ZEXEL

Daihatsu 

9 400 616 602 
M121610010A 
INJECTION-PUMP ASSEMBLY
M2
 
 
INJECTION-PUMP ASSEMBLY
6130Z

Daihatsu 

 
 
INJECTION-PUMP ASSEMBLY
M1
 
 
INJECTION-PUMP ASSEMBLY
6130
 
 
INJECTION-PUMP ASSEMBLY
6130
106661-4040  

106661-4041 
F 019 Z10 623 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12769151010 
INJECTION-PUMP ASSEMBLY
6CA-ET
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 610 830 
12769151011 
INJECTION-PUMP ASSEMBLY
6CA-ET
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