101692-3480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016923480


101692-3480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-3480 1016923480

Cross reference number

ZEXEL 101692-3480 1016923480


Zexel num
Bosch num
Firm num
Name
101692-3480 
101692-3482 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
6D95L *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   27.4 26.4 28.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.7+-0. 5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3480
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)The torque control spring must does not have a set force. (4)Rack difference between N = N1 and N = N2
----------
K=16 R1=(17.5)mm N1=1200r/min N2=800r/min
----------

Speed control lever angle

Test data 101692-3480
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 101692-3480
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101692-3480
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




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Group cross 101692-3480 ZEXEL

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
6D95L
 
6206711510 
INJECTION-PUMP ASSEMBLY
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6206711350 
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9 400 610 218 
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6206711360 
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INJECTION-PUMP ASSEMBLY
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9 400 610 220 
6207711380 
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6206711341 
INJECTION-PUMP ASSEMBLY
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101692-3480  

101692-3482 
 
 
INJECTION-PUMP ASSEMBLY
6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 616 036 
6206711333 
INJECTION-PUMP ASSEMBLY
6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
6207711333 
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