101605-0060 ZEXEL 9 400 612 785 BOSCH INJECTION-PUMP ASSEMBLY 9400612785 1016050060 1156033920


101605-0060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 785 9400612785
ZEXEL 101605-0060 1016050060
ISUZU 1156033920 1156033920

Service parts 101605-0060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6720
3. GOVERNOR 105419-4470
4. SUPPLY PUMP 105220-6690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-1200
7. COUPLING PLATE 156643-1320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5181
11. Nozzle and Holder 1-15300-406-0
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-4750
14. NOZZLE 105025-3230
15. NOZZLE SET

Include in #1:

101605-0060 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 612 785 9400612785
ZEXEL 101605-0060 1016050060
ISUZU 1156033920 1156033920


Zexel num
Bosch num
Firm num
Name
101605-0060 
9 400 612 785 
1156033920  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 127 127
Overflow valve opening pressure kgf/cm2   1.3 1.3 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   67 65.5 68.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 6.6 9.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 115 125
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-0060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=6
----------

Speed control lever angle

Test data 101605-0060
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 101605-0060
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=53deg+-5deg b=45deg+-5deg

Timing setting

Test data 101605-0060
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(60deg)




Have questions with 101605-0060?





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