101603-8161 ZEXEL 9 400 615 248 BOSCH INJECTION-PUMP ASSEMBLY 9400615248 1016038161


101603-8161 INJECTION-PUMP ASSEMBLY
Rating:
65
Buy INJECTION-PUMP ASSEMBLY 101603-8161 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 615 248 9400615248
ZEXEL 101603-8161 1016038161

Service parts 101603-8161 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4960
3. GOVERNOR 105931-7603
4. SUPPLY PUMP 105210-5110
5. AUTOM. ADVANCE MECHANIS 105643-0890
6. COUPLING PLATE 105661-0840
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5702
11. Nozzle and Holder 8-94394-787-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3862
14. NOZZLE 105017-1090
15. NOZZLE SET

Include in #1:

101603-8161 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 248 9400615248
ZEXEL 101603-8161 1016038161


Zexel num
Bosch num
Firm num
Name
101603-8161 
9 400 615 248 
   
INJECTION-PUMP ASSEMBLY
6HE1 *
101603-8161 
9 400 615 248 
8943947350  ISUZU
INJECTION-PUMP ASSEMBLY
6HE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   53 51.4 54.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   9 7.7 10.3
Max. variation between cylinders %   0 -1.4 1.4
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   53 52 54
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.1
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   63.5 59.5 67.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   44.5 41.3 47.7
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   99 99 131
Fixing the lever   *
Timer adjustment
Pump speed r/min   1130--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1080
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   5.5 5 6
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-8161
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1
----------
T1=G22
----------

Speed control lever angle

Test data 101603-8161
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=11deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101603-8161
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=67mm
----------
a=16deg+-5deg b=29deg+-5deg

0000001501 I/P WITH LOAD PLUNGER ADJ

Plunger assembly number: PL (stamping: ST) 1. Adjustment procedures (1)Insert the pre-stroke adjusting shims L1 for each cylinder. (2)Adjust injection quantity.(max. var. bet. cyl. idling a1, full a2) (3)At basic point A, adjust so that the pre-stroke is L2. (4)Reconfirm the injection quantity.
----------
PL=131153-4520 ST=A724 L1=1mm L2=4.2+-0.05mm a1=+-14% a2=+-2.5%
----------

Timing setting

Test data 101603-8161
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(150deg)




Have questions with 101603-8161?





Group cross 101603-8161 ZEXEL

Isuzu 

 
1156027871 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 615 243 
 
INJECTION-PUMP ASSEMBLY
6SA1

Isuzu 

9 400 615 243 
1156027872 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 615 244 
1156028240 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156028220 
INJECTION-PUMP ASSEMBLY
6BG1-MTC
 
1156028221 
INJECTION-PUMP ASSEMBLY
6BG1-MTC
9 400 615 245 
8943939730 
INJECTION-PUMP ASSEMBLY
6HE1-S
 
8943943140 
INJECTION-PUMP ASSEMBLY
6HE1-S
9 400 615 246 
8943943141 
INJECTION-PUMP ASSEMBLY
6HE1-S
9 400 615 247 
1156027610 
INJECTION-PUMP ASSEMBLY
6SA1
F 019 Z10 602 
 
INJECTION-PUMP ASSEMBLY
101603-8161  
9 400 615 248 
 
INJECTION-PUMP ASSEMBLY
6HE1

Isuzu 

101603-8161  
9 400 615 248 
8943947350 
INJECTION-PUMP ASSEMBLY
6HE1
9 400 613 119 
1156028890 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 612 205 
1156029030 
INJECTION-PUMP ASSEMBLY
6SA1-T
9 400 615 249 
1156029040 
INJECTION-PUMP ASSEMBLY
6SA1
Back to top