101602-8390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016028390 1156032220


101602-8390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-8390 1016028390
ISUZU 1156032220 1156032220

Service parts 101602-8390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-8150
3. GOVERNOR 105419-2600
4. SUPPLY PUMP 105220-6240
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-0320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4170
11. Nozzle and Holder 1-15300-331-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105025-0290
15. NOZZLE SET

Include in #1:

101602-8390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-8390 1016028390
ISUZU 1156032220 1156032220


Zexel num
Bosch num
Firm num
Name
101602-8390 
101602-8391 
 
1156032220  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-TQV * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   725 725 725
Average injection quantity mm3/st.   96.5 95 98
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.5+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 85 95
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-8390
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=7
----------

Speed control lever angle

Test data 101602-8390
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set speed at bb (setting at delivery).
----------
aa=750r/min bb=900r/min
----------
a=(2deg)+-5deg b=(5deg)+-5deg c=(16deg)+-5deg

Stop lever angle

Test data 101602-8390
N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-8390
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)




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Group cross 101602-8390 ZEXEL

Isuzu 

9 400 614 937 
1156031100 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 938 
 
INJECTION-PUMP ASSEMBLY
6BB1

Isuzu 

9 400 614 938 
1156031110 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 610 619 
1156031570 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 620 
1156031370 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 621 
1156031590 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156031970 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 622 
1156031971 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 623 
1156031980 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 612 364 
1156031981 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 624 
1156032200 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 625 
1156032211 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156032212 
INJECTION-PUMP ASSEMBLY
6BG1QF
101602-8390  

101602-8391 
 
1156032220 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
 
1156032221 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
9 400 612 417 
1156032222 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
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